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Fuji Electric PXV3 SERIES User Manual

Fuji Electric PXV3 SERIES
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PXV3/PXW SERIES
Operation
Manual
PID Autotune
Controllers
Featuring Fuzzy Logic
Free Technical Support:
1-800-884-4967 U.S. & CANADA
802-863-0085 INT’L
802-863-1193 Fax
8:30 A.M.- 6:00 P.M. E.S.T.
V298.8
TABLE OF CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PXV3
Model Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Outer Dimensions and Panel Cutout Size . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wiring Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front Panel Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PXW
Model Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Outer Dimensions and Panel Cutout Size . . . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wiring Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Panel Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
System Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Front Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Autotuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Programming
Primary Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Secondary Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Factory Preset Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Appendix A: Autotuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Appendix B: Manual Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Appendix C: Heater Break Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Appendix D: Heat/Cool Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Quick Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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Fuji Electric PXV3 SERIES Specifications

General IconGeneral
BrandFuji Electric
ModelPXV3 SERIES
CategoryController
LanguageEnglish

Summary

Introduction

Safety Precautions

Wiring Safety

Safety guidelines for electrical wiring connections and precautions.

Power Supply Safety

Safety guidelines for connecting and using the electrical power supply.

General Safety

General safety precautions for unit operation, modification, and maintenance.

Installation Safety

Safety guidelines for installing the unit in various environments.

Maintenance Safety

Safety precautions related to the maintenance of the unit.

PXV3 Model Configuration

Type of Input

Defines the input signal types and their corresponding codes.

Control Output 1

Defines the control output types and their corresponding codes.

Control Output 2

Defines the secondary control output types and their codes.

Alarm Option

Defines the alarm option types and their corresponding codes.

Power Supply Option

Defines the power supply options and their corresponding codes.

PXV3 Specifications

Input Range Table

Lists available input signals and their measurement ranges.

Control Function (Single Output)

Details control functions for single output configurations.

Control Function (Dual Output)

Details control functions for dual output configurations.

Output Specifications

Specifies available output types and their capabilities.

Setting and Indication

Describes setting methods and display indications.

Self-Diagnosis

Method

Explains the method used for self-diagnosis.

Protection From Power Failure

Memory Protection

Explains how parameter values are retained during power loss.

Outer Dimensions & Panel Cutout Size

Outer Dimensions

Provides the physical dimensions of the controller unit.

Panel Cutout

Specifies the required panel cutout dimensions for installation.

Installation

NEMA 4X Integrity

Ensures waterproofness between the unit and panel during installation.

How to Install the Unit

Step-by-step instructions for installing the controller unit.

Wiring Instructions

Terminal Connection

Details the connections for various terminals on the unit.

Wiring Material

Specifies the recommended gauge and type of wiring material.

Front Panel Operation

Viewing and Setting Parameters

How to view and modify parameters on the front panel.

How to Set Setpoint Value (SV)

Step-by-step guide to setting the desired setpoint value.

Primary (Setpoint) Menu

Operation procedures for the Primary (Setpoint) menu.

Secondary (System) Menu

Operation procedures for the Secondary (System) menu.

Factory Preset Menu

Operation procedures for the Factory Preset menu.

PXW Model Configuration

Front Panel Size

Lists the available front panel sizes for PXW models.

Type of Input

Defines input signal types and their corresponding codes.

Control Output

Defines control output types and their corresponding codes.

Control Output 2

Defines secondary control output types and their codes.

Alarm Options

Defines alarm option types and their corresponding codes.

Power Supply Option

Defines power supply options and their corresponding codes.

PXW Specifications

Input Range Table

Lists available input signals and their measurement ranges.

Control Function (Single Output)

Details control functions for single output configurations.

Control Function (Dual Output)

Details control functions for dual output configurations.

Output (Single Output)

Control Output

Details the available types of control outputs for single output.

Output (Dual Output)

Control Output

Details available control outputs for dual output.

Setting and Indication

Parameter Setting Method

Describes the method used for setting parameters.

PV/SV Display Method

Explains how Process Value and Setpoint are displayed.

Status Display

Describes the status indicators on the controller.

Setting Accuracy

Specifies the accuracy of parameter settings.

Indication Accuracy

Specifies the accuracy of the displayed indications.

Alarm

Alarm Output

Configuration details for alarm outputs.

Heater Break Alarm Output

Configuration details for the heater break alarm output.

General Specifications

Power Failure Protection

Memory Protection

Explains memory protection features against power disruption.

Self-Check

Method

Describes the method for performing a self-check.

Other Functions

Parameter Mask Function

Function to hide or show specific parameters.

Ramp Soak Function

Describes the ramp and soak programming functionality.

Structure

Mounting Method

Details the methods for mounting the controller.

External Terminal

Describes the types of external terminals used.

Enclosure

Information about the controller's enclosure material and color.

Dimensions

Provides physical dimensions for various PXW models.

Weight

Lists the approximate weight for different PXW models.

Protective Structure

Details protective features like NEMA 4X and IEC IP66.

Outer Dimensions & Panel Cutout Size

Panel Cutout Size

Specifies cutout size for multiple unit installations.

Installation

NEMA 4X Integrity

Ensures waterproofness during installation according to NEMA 4X standards.

How to Install the Unit

Step-by-step instructions for installing the PXW unit.

Wiring Instructions

Wiring Power to Controllers

Precautions and guidelines for connecting power.

Wiring Inputs

Instructions for connecting different types of input signals.

Thermocouple Wiring

Specific wiring guidelines for thermocouple inputs.

RTD Pt100 Wiring

Specific wiring guidelines for RTD Pt100 inputs.

Current/Voltage Wiring

Specific wiring guidelines for current and voltage inputs.

Wiring Outputs

Guidelines for wiring controller outputs to loads.

System Wiring Diagrams

Wiring Diagram Example 1

Illustrates a typical wiring diagram for the PXV3 controller.

Wiring Diagram Example 2

Illustrates a typical wiring diagram for the PXW controller.

Front Panel Operation

Viewing and Setting Parameters

Instructions for accessing and modifying controller parameters.

How to Set Setpoint Value (SV)

Detailed steps for setting the desired setpoint value.

Primary (Setpoint) Menu

Guide to operating the Primary (Setpoint) menu.

Secondary (System) Menu

Guide to operating the Secondary (System) menu.

Factory Preset Menu

Guide to operating the Factory Preset menu.

Autotuning

Primary (Setpoint) Menu Parameters for Autotuning

Setpoint menu parameters relevant to autotuning setup.

High Alarm Setpoint

Sets the threshold for the high alarm activation.

Low Alarm Setpoint

Sets the threshold for the low alarm activation.

Secondary (System) Menu

Heater Break Alarm Setpoint (Hb)

Sets the setpoint for the Heater Break Alarm.

Autotuning Parameter (AT)

Selects the type of autotuning to be performed.

Proportional Band (P)

Sets the Proportional Band parameter for control.

Integral Time (I)

Sets the Integral Time parameter for offset correction.

Derivative Time (d)

Sets the Derivative Time parameter for overshoot reduction.

Cycle Time (TC)

Sets the Cycle Time parameter for output #1.

Lock-out Function (LOC)

Enables or disables parameter changes.

Hysteresis

Hysteresis (HYS)

Hysteresis parameter to prevent relay chatter.

Cycle Time Output 2

TC2 Cycle Time (Output #2)

Cycle Time parameter for output #2.

Cooling Control

Cool Proportional Band Coefficient

Coefficient for cooling side proportional band.

Deadband/Overlap

Deadband/Overlap (db)

Parameter for deadband or overlap in heat/cool control.

Balance

Balance (bAL)

Balance parameter for proportional band positioning.

Anti-Reset Wind-up

Anti-Reset Wind-up (Ar)

Anti-reset wind-up parameter for integration.

Input Type Selection

Input Type (P-n2)

Parameter for selecting the input sensor type.

Lower Limit of Input Range

Lower Limit of Input Range (P-SL)

Sets the lower limit for input range scaling.

Upper Limit of Input Range

Upper Limit of Input Range (P-SU)

Sets the upper limit for input range scaling.

Decimal Point Position

Decimal Point Position (P-dP)

Sets the display resolution for values.

Alarm Type 1

Alarm Type 1 (P-AH)

Sets the action type for Alarm Type 1.

Alarm Type 2

Alarm Type 2 (P-AL)

Sets the action type for Alarm Type 2.

Process Variable Offset

Process Variable Offset (PVOF)

Adjusts the indicated process variable.

Setpoint Variable Offset

Setpoint Variable Offset (SVOF)

Adjusts the measured setpoint variable.

C/F Selection

C/F Selection (P-F)

Selects between Celsius and Fahrenheit scales.

Ramp/Soak Status

Ramp/Soak Status (STAT)

Displays the current status of Ramp/Soak operation.

Ramp Target Value

Ramp Target Value (SV)

Sets the target value for each ramp segment.

Ramp and Soak Timing

Ramp Segment Time (TM)

Sets the duration for each ramp segment.

Soak Segment Time (TM)

Sets the duration for each soak segment.

Ramp/Soak Mode

Ramp/Soak Mode Code (MOD)

Selects from 16 different ramp/soak modes.

Factory Preset Menu

Control Action & Sensor Burn-out Protection

Sets control action direction and sensor burn-out protection.

Table of Output Type Codes

Code

Codes representing various output types and control actions.

Output Type

Defines the different output types available for the controller.

Control Action

Specifies the direction of the control action.

Burn-out Direction

Defines the output behavior during sensor burn-out.

Input Filter Constant

Input Filter Constant (P-dF)

Adjusts the input filter to reduce noise and erratic control.

Alarm Hysteresis

Alarm Hysteresis (P-An)

Sets hysteresis for alarm setpoints to prevent chatter.

Input Calibration ADJO

Input Calibration (ADJO)

Function for calibrating input signals.

Input Calibration ADJS

Input Calibration (ADJS)

Function for calibrating input signals.

Parameter Mask Function

Parameter Mask Function (dSP1)

Allows masking of unused parameters from display.

Error Messages

Error Indication

Identifies error codes displayed by the unit for troubleshooting.

Cause of Error

Explains the underlying cause for each displayed error code.

Control Output During Error

Describes the controller's output behavior during error conditions.

Appendix A: Autotuning

Autotuning Process Explanation

Explains the autotuning process for optimizing control parameters.

Appendix B: Manual Tuning

Manual Tuning Guide

Guide for manually adjusting PID control parameters.

Proportional Band Tuning

Explains how to set and tune the Proportional Band parameter.

Integral Time

Integral Time Explanation

Explains the Integral Time parameter for offset correction.

Derivative Time

Derivative Time Explanation

Explains the Derivative Time parameter for overshoot reduction.

Tuning Procedures

Tune the Proportional Band

Step-by-step guide for tuning the Proportional Band.

Add Integral Time

Step-by-step guide for tuning the Integral Time.

Add Derivative Time

Add Derivative Time Guide

Step-by-step guide for tuning the Derivative Time.

Appendix C: Heater Break Option

Heater Break Option Explanation

Describes the Heater Break detection option and its function.

Appendix D: Heat/Cool Option

Heat/Cool Option Explanation

Explains the Heat/Cool control option for dual outputs.

Cycle Time for Output 2 (TC2)

Cycle Time parameter for Output 2 in heat/cool control.

Proportional Band Coefficient for Cooling

Sets the Proportional Band Coefficient for Cooling.

Heat/Cool Control Parameters

Heating Side Parameters

Parameters specific to the heating side of heat/cool control.

Cooling Side Parameters

Parameters specific to the cooling side of heat/cool control.

Deadband/Overlap Setting

Sets deadband or overlap for heat/cool control.

Primary Menu Quick Reference

Primary Menu Parameters

Lists parameters, ranges, and descriptions for the Primary menu.

Factory Preset Menu Quick Reference

Factory Preset Menu Parameters

Lists parameters, ranges, and descriptions for the Factory Preset menu.

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