FULTON Caliber - Warranty & Parts

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5-1

WARRANTY & PARTS

INTRODUCTION

INSTALLATION

OPERATION

MAINTENANCE

WARRANTY & PARTS

Main Page

Operation Manual1
Table of Contents3
Introduction5
Overview6
Warnings & Cautions6
Disclaimers and Local Codes6
Installation7
Product Overview8
Placement & Rigging9
Clearances and Serviceability9
Install Boiler Trim11
Install Water Piping12
- Low Water Cut off13
Meet Water Chemistry Requirements16
- Prevent Freezing17
- Prevent Oxygen Contamination17
- Eliminate System Air17
Fill the Boiler with Water18
Install Gas Piping19
Venting20
- Combustion Air Supply from the Boiler Room21
- Combustion Air Piped from Outside Building Without Sealed Combustion21
- Air Piped from Outside Boiler Room21
Exhaust Venting22
- Standard Venting Configuration, Category22
- Sizing Air Intake and Exhaust Piping23
- Common Air Intake and Exhaust Venting of Multiple Boilers24
- Intake Duct Sizing24
Condensate Drain Piping24
Venting Terminations25
- Wall Thimble Installation26
- Horizontal Vent Termination27
Electrical Connections28
Operation31
Perform Pre-Start-Up Inspection32
Fill and Purge the System32
SOLA Control Program Presets32
Commission the Boiler32
Test of Ignition Safety System33
Perform Test of Low Water Cut O33
Perform Test of Limit Controls33
Perform Test of Low Gas Pressure Switch34
Perform Test of High Gas Pressure Switch34
Perform Test of Air Switch34
Test of High Back Pressure Switch34
Normal Operation of the Boiler34
- Changing the Operating Set Point35
- Setting Combustion36
Shut down Procedures37
- Normal Shut off Procedures37
- Emergency Shut off Procedures37
- Shutting the Boiler down for an Extended Period of Time37
- Starting Boiler after Prolonged Shutdown37
SOLA Control Features38
- Viewing the Flame Signal38
- Cycle and Run Hours Monitoring38
- Boiler Naming38
- Delta T Limit39
- Stack Limit39
- Lead/Lag Configuration39
- Modbus Configuration40
Maintenance41
General42
Daily Maintenance and Inspection Schedule42
Weekly Maintenance and Inspection Schedule42
Monthly Maintenance and Inspection Schedule42
Procedure for Cleaning the Air Inlet Filter43
Relief Valve Testing43
Annual Maintenance and Inspection Schedule43
- Examine the Venting System44
- Inspect Heating System for Other Problems44
Procedure for Removing/Cleaning the Burner44
Procedure for Cleaning Heat Exchanger45
After All Repairs and Maintenance46
Troubleshooting46
Warranty & Parts49
Parts50
Standard Warranty for Fulton Caliber Hydronic Boilers51

FULTON Caliber - Warranty & Parts

Table of Contents

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