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GE MULTILIN 269 MOTOR MANAGEMENT RELAY Series User Manual

GE MULTILIN 269 MOTOR MANAGEMENT RELAY Series
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Instruction Manual
CANADA
215 Anderson Avenue, Markham, Ont., L6E 1B3
Tel: (905) 294-6222 Fax: (905) 201-2098
Internet: http://www.ge.com/edc/pm
269
MOTOR MANAGEMENT RELAY
®
Firmware Rev.: 269P.D6.0.4
Manual P/N: 1601-0013-D3
Copyright 1999 GE Multilin

Table of Contents

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GE MULTILIN 269 MOTOR MANAGEMENT RELAY Series Specifications

General IconGeneral
Frequency50/60 Hz
Weight1.5 kg
Digital Inputs6
Communication PortsRS485, Ethernet
ProtocolsModbus RTU, Modbus TCP, DNP3
MountingPanel
Protection FunctionsOverload, Overcurrent, Ground Fault, Phase Loss, Undercurrent
Storage Temperature-40°C to +85°C
Humidity5-95% non-condensing

Summary

1 INTRODUCTION

1.1 Motor Protection Requirements

Discusses requirements for modern motor protection and the need for advanced relays.

1.2 269 Relay Features

Details the capabilities and integrated package of the 269 Motor Management Relay.

1.3 Typical Applications

Lists common applications and uses for the 269 relay in motor protection.

1.4 Order Code/Information

Explains how to specify and order the 269 relay and its available options.

1.5 Technical Specifications

Provides detailed electrical and performance specifications for the 269 relay.

2 INSTALLATION

2.1 Physical Dimensions

Details the physical size and mounting dimensions of the 269 relay.

2.2 Mounting

Guides on how to properly mount the 269 relay in a panel.

2.3 External Connections

Explains how to make external wiring connections to the 269 relay.

2.4 Control Power

Describes how to supply and connect control power to the 269 relay.

2.5 Phase CT Inputs

Explains the connection and selection of phase CTs for the 269 relay.

2.6 Ground CT Input

Details how to connect the ground fault CT input to the 269 relay.

2.7 Trip Relay Contacts

Describes how to wire and configure the trip relay contacts.

2.11 RTD Sensor Connections

Guides on connecting RTD sensors for temperature monitoring.

2.18 269 Drawout Relay

Details the operation and installation of the drawout version of the 269 relay.

3 SETUP AND USE

3.1 Controls and Indicators

Explains the front panel controls, indicators, and keypad functions.

3.2 Relay Display Modes

Describes the four operating modes of the 269 relay display.

3.3 Motor Data Viewing

Details viewing motor parameters, timers, event causes, and modes.

3.4 SETPOINTS Mode

Explains how to view and alter the relay's trip and alarm setpoints.

3.5 HELP and TRIP/ALARM Modes

Guides on using HELP mode and understanding TRIP/ALARM messages.

3.7 Phase CT and Motor FLC Setpoints

Details setpoints for phase CT ratio and motor full load current.

3.8 Acceleration Time and Inhibits

Details setpoints for acceleration time and motor start inhibit features.

3.10 Unbalance and Ground Fault Setpoints

Covers setpoints for unbalance and ground fault detection and protection.

3.12 Undercurrent, Mechanical Jam, and Short Circuit Setpoints

Details setpoints for undercurrent, mechanical jams, short circuits, and overload alarms.

3.16 Stator and Other RTD Setpoints

Details setpoints for monitoring stator and other RTD temperatures, including alarms and trips.

3.18 Overload Curve Setpoints

Explains how to select standard overload curves based on motor characteristics.

3.20 Thermal Memory

Explains how the relay's thermal memory models motor heating and capacity.

3.21 Emergency Restart and Relay Resetting

Explains restart features and how to reset the relay after trips.

3.23 Relay Self-Test

Describes the relay's internal self-test feature for verifying circuitry.

3.24 Statistical Data, Factory Setpoints, and Meter Option

Covers viewing statistical data, factory setpoints, and meter option configuration.

4 RELAY TESTING

4.1 Primary Injection Testing

Describes verifying system operation by injecting current through phase and ground fault CTs.

4.2 Secondary Injection Testing

Details performing single-phase secondary injection tests for relay verification.

4.3 Phase Current Input Functions

Explains how to test phase current readings and simulated trip/alarm conditions.

4.4 Ground Fault Current Functions

Describes testing the ground fault current input circuitry and functions.

4.5 RTD Measurement Tests

Guides on testing RTD inputs by simulating RTDs with potentiometers.

4.6 Power Failure Testing

Explains how to test relay behavior during AC voltage decreases and power failures.

4.7 Analog Current Output Testing

Details testing the analog current output by adjusting simulated RTD values.

4.8 Routine Maintenance Verification

Provides guidance on annual testing to verify protection system operation.

4.9 Dielectric Strength (Hi-Pot) Test

Explains the factory Hi-Pot test procedure for verifying dielectric strength.

5 THEORY OF OPERATION

5.1 Hardware

Details the relay's hardware components, including microcomputer, display, and power supply.

5.2 Firmware

Explains the relay's firmware structure and operation, including interrupts and modules.

6 APPLICATION EXAMPLES

6.1 Relay Powering and Fail-Safe Configuration

Illustrates ensuring motor trip on loss of control power by using fail-safe relays.

6.2 Loss of Control Power Protection

Explains how loss of control power affects relay tripping and the need for fail-safe relays.

6.3 FLC Thermal Capacity Reduction Example

Demonstrates using the FLC Thermal Capacity Reduction setpoint to coordinate thermal limit curves.

APPENDIX A

269 UNBALANCE EXAMPLE

Provides a step-by-step calculation example for motor unbalance.

APPENDIX B

269 Thermal Model

Explains the discreet time-based algorithm used for the relay's thermal model.

269 RTD Bias Feature

Details how RTD readings bias the relay's thermal model for accurate temperature compensation.

APPENDIX C

269 RTD Circuitry

Explains the internal circuitry used for RTD measurements and lead compensation.

APPENDIX D

2 CT Configuration

Illustrates how two CTs can be used to sense three-phase currents.

APPENDIX E

Asymmetrical Starting Current

Explains the concept of asymmetrical starting current and its implications for relay settings.

APPENDIX F

269 Do's and Don'ts Checklist

Provides essential recommendations for proper grounding and RTD wiring for reliable operation.

APPENDIX G

Ground Fault and Short Circuit Instantaneous Elements

Discusses instantaneous elements for ground fault and short circuit protection and their settings.

APPENDIX H

I. 269 CT Withstand

Explains the importance of CT withstand capability for high current faults.

II. CT Size and Saturation

Details how to determine CT output current and evaluate CT performance using excitation curves.

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