Gehl Z27 - Page 145

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3-1

MAINTENANCE

Table of Contents

2 Safety Information4
3 Product Overview5
- Intended Uses5
- Break in Period5
- Conditions to Insure Compliance with EPA Emission Standards6
4 Operation License7
5 Ordering Replacement Parts and Service Call8
- Location of Machine Serial Number Plate8
- Location of Engine Serial Number Plate8
- Location of EPA Emission Control Plate8
- Ordering Replacement Parts and Service Calls9
- Table of Contents10
6 Contents15
Safety15
7 Basic Precautions16
8 Operating Precautions20
- Precautions before Starting the Engine20
- Precautions for Starting the Engine, Working and Parking22
- Precautions for Transportation27
- Precautions for the Battery28
- Precautions for Towing29
9 Precautions for Servicing31
- Precautions before Servicing31
- Precautions During Servicing33
10 Safety Messages (Warning Labels)37
- Location of Warning Labels37
Operation45
11 Identification of Important Parts46
- Overview of the Machine46
- Controls and Switches47
12 Description of Control Devices48
- Monitor48
- Switch51
- Control Levers and Pedals54
- Engine Hood B58
- Engine Hood Rear Cover59
- Storage Space for the Operation & Maintenance Manual59
- Windshield (for Cabin)60
- Operator's Seat62
- Ash Tray (for Cabin)63
- Headlight63
- Air Outlet (for Cabin)64
- Right Window Glass (for Cabin)64
- Cabin Side Door65
- Replenishment of Windshield Washer Fluid65
- Fuse66
- Power Outlet67
13 Operating Instructions68
- Checking before Starting the Engine68
- Starting up the Engine78
- Operating and Checking Instructions after Starting the Engine81
- Traveling83
- Steering87
- Stopping the Machine89
- Swinging the Upperstructure90
- Operating the Implements91
- Precautions for Operating the Implement92
- Precautions for Working95
- Precautions for Going up and down a Slope96
- Escaping from the Mud98
- Operations Using the Bucket99
- Handling Quick Coupler100
- Parking the Machine109
- Inspection Requirements after Completing Operation110
- Stopping the Engine111
- Inspection Requirements after Stopping the Engine112
- Locking112
- Handling the Rubber Track (for Rubber Track Type)113
- Handling Hydraulic P.T.O118
- Replacing the Bucket Without the Quick Coupler122
14 Transportation124
- Loading and Unloading the Machine124
- Precautions for Loading the Machine126
- Precautions for Transporting the Machine127
- Suspending the Machine128
15 Care and Service in Cold Weather130
- Preparing for Cold Weather130
- Precautions after a Day's Work132
- After Cold Weather Ends132
16 Long-Term Storage133
- Before Storing133
- Storing134
- Using the Machine Again134
17 Troubleshooting135
- Phenomena that Are Not Breakdowns135
- Towing136
- If the Battery Is Overdischarged137
- Troubleshooting138
18 Precautions for Servicing146
19 Basic Servicing Practices149
- Oils, Fuel, and Cooling Water151
- Electrical Equipment154
- Hydraulic System155
20 Consumables157
21 Fueling, Oiling and Greasing Based on Temperature Range158
- Fuel and Oil158
- Cooling Water158
22 Standard Tightening Torque for Bolts and Nuts159
- Required Tools159
- Torque Table160
23 Replacing Essential Parts Periodically161
24 Maintenance Table163
- Table of Service Time Intervals163
- Service Intervals When Using the Hydraulic Breaker167
25 Procedures for Maintenance168
- First Services168
- Nonperiodic Services169
- Checking before Start-Up183
- Maintenance Every 50 Service Hours191
- Maintenance Every 100 Service Hours192
- Maintenance Every 250 Service Hours193
- Maintenance Every 500 Service Hours198
- Maintenance Every 1000 Service Hours204
- Maintenance Every 2000 Service Hours207
Specifications and Dimensional Diagrams209
Optional Parts and Attachments215
27 General Precautions216
- Safety Precautions216
- Precautions for Mounting an Attachment (Implement)217
28 Optional Parts and Attachments219
29 Handling Air Conditioner (for Z35-5B Cabin)220
- Description of Lever and Switches for Air Conditioner220
- How to Use Air Conditioner221
- Maintenance, Inspection and Servicing of Air Conditioner223
30 Maintenance Log228

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