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860-7104-19 DTB Operation Manual
DRIVING INSTRUCTIONS
ALWAYS ensure clearance of obstructions before driving unit
toward dock.
When entering the truck, ALWAYS drive the machine with the
operator platform raised approximately 8 inches from the ground.
This will protect the operator platform from getting damaged if the
dock and the truck are not level.
Operator platform must be raised above dock leveler when
advancing toward it to prevent a collision. Operator platform may
be gradually lowered as front wheel of machine starts to advance
up the dock leveler.
ALWAYS maintain a proper distance from walls, dock edges and
sides of container.
NEVER drive the machine with the operator platform in the fully
raised position. (The only exception to this rule is when clearing a
fault if the front area scanner has been triggered. Once the area
scanner has been cleared of obstacles, the operator platform can
be lowered).
DO NOT OVER-EXTEND OR OVER-CONTRACT FLEX
CONVEYOR WHEN TRAVELLING.
WHEN CONNECTED TO FLEX CONVEYORS, ALWAYS
ENSURE FRONT LEGS OF CONVEYOR ARE RAISED 3
INCHES FROM FLOOR. IF THIS STEP IS NOT FOLLOWED,
DAMAGE WILL OCCUR TO THE FLEX CONVEYOR.
OPERATIONAL SHUT DOWN INSTRUCTIONS
Turn belts OFF. Turn AC Selector on left mast OFF.
To RESTART, turn AC selector switch on left mast ON. Press
green Start button on remote panel. Button illuminates green
when started. If button does not stay green, check E-Stops are
released (rotate clockwise to release). Phase monitor device must
also be clear of faults for system to start. Fault codes are listed on
panel label.
Press START button on pivoting conveyor. Button illuminates
green when started. Program Logic Control (PLC) will take several
seconds to boot.
CLEANING INSTRUCTIONS
Frame: Damp cloths may be used to clean unit. Do not use abra-
sive or strong cleaning materials such as steel wool or scouring
powder as they will damage painted surfaces. Touch up any chips
or scratches in paint. To remove heavy dirt or grease, use non-
abrasive, non-acidic cleaners.
Belts: Damp cloth can be used to clean belts. Ensure belts are
regularly cleaned to ensure maximum grip on inclined transfer.
Debris must not be allowed to accumulate in conveyor belts and/
or rollers. DO NOT REMOVE GUARDS OR ACCESS PANELS
UNLESS SYSTEM IS LOCKED OUT. NEVER ATTEMPT TO
CLEAN RUNNING BELTS!
DANGER: Machine must be locked out before
cleaning. See Lockout/Tagout Procedures.
RESTUFFING BEST PRACTICES
LOADING CONTAINER (BOTTOM OF THE BOX WALL)
• Keep pivoting conveyor at waist height allowing product
to fall into place (using gravity as main energy source).
Pivot conveyor side to side as product falls into place. When
loading a row, place boxes at outside walls rst, then ll in
middle.
• Leave gap between end of pivoting conveyor and box wall.
A gap of approximately 12” provides ability to safety support
box from underside with rst hand and guide back surface of
box with second hand.
NOTE: Gaps allow room to steer product into a tight opening and
also provides increased safety around moving belt.
NOTE: Gaps vary based on product size and weight. Loading
operator must control gap based on feedback from Restu-it
TM
operator. Communication between team members improves
eciency and safety.
LOADING CONTAINER (TOP OF THE BOX WALL)
• When loading a row, place boxes at outside walls rst and
then ll in middle.
• Leave gap between end of pivoting conveyor and box wall.
A gap of approximately 12” provides ability to safely support
box from underside with rst hand and guide back surface of
box with second hand.