GORBEL Restuff-it DTB2 - Restuffing Modes

42
860-7104-19 DTB Operation Manual
DOCK FLOOR
• Plan workow to eliminate unnecessary wait times. Organize
dock oor. Organize work so physical demands and work
pace increase gradually.
• Position pallet loads at a height that allows workers to lift and
lower with ease.
• Proper gaps between boxes ensures belts do not stop.
Highest loading rates are achieved when belts run
continuously. Load product with appropriate gaps:
- 5 to 8 seconds between boxes after transition from
- Flex 1 to Flex 2
- Flex 1 at 100% speed
- Flex 2 at 50% speed
Gaps allow room to steer product into a tight opening and also
provides increased safety around moving belt.
Gaps vary based on product size and weight. Loading operator
must control gap based on feedback from the Restu󰀨-it
TM
operator.
Communication between team members improves e󰀩ciency and
safety.
RESTUFFING MODES
Four modes of operation are provided
to assist operators loading a trailer or
container. These modes can be used to
ensure the operator is in control of product
ow at all times. Di󰀨erent modes are
selected depending on size and weight of
package, gap distance between packages,
belt speeds, 1 or 2 operators on platform as
well as box wall height.
The Restu󰀩ng Modes Selector Switch is
located on the left hand mast.
BELT STATUS LED INDICATORS
Belt status LED indicators are located on left and right-hand sides
of front conveyor, facing operator. LED changes colour depend-
ing on current status. Indicators provide feedback to operator and
work in conjunction with the four restu󰀩ng modes.
Restu󰀩ng Modes
Selector Switch
Green LED:
Conveyor is running. Next box
will pass through sensors and
not stop.
Amber LED:
Conveyor is running. Next box
will stop when it is detected by
rst sensor.
Red LED:
Conveyor is stopped.
The Restu󰀨-it
TM
machine is equipped with 4 LED sensors to detect
packages on the front conveyor belt when loading. Red beams
can be observed on the box in picture below. These sensors are
used in conjunction with the four Restu󰀩ng Modes:
Loading
Direction
First Sensor
End Sensor
Package