GORBEL Restuff-it DTB2 - Daily Operation Checklist

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860-7104-19 DTB Operation Manual
860-7215-05 DTU DTB Daily Operations Checklist
DAILY OPERATIONS DESTUFF-IT
TM
RESTUFF-IT
TM
CHECKLIST
[Operator’s Daily/Pre-Shift Inspection Form]
Unit #:
Department:
Date:
Operator’s Name:
No. of Hours on Machine:
ITEM #
INSPECT
CHECK FOR
PASS
FAIL
1
Electrical Cables and
Connectors
Damaged connectors or latches. Check for kinked, worn, or
damaged electrical cables.
2
Steel Cables/Strain Reliefs at
electrical connectors
Steel cables/strain reliefs are properly secured at all locations
where electrical connectors are present: (1) between remote
panel and flex conveyor, (2) between connected flex conveyors,
and (3) between flex conveyor and Destuff-it.
3
Ground Check LED
Green ground check LED is illuminated on Remote Panel.
4
Batteries
Any kind of damage, voltage level is green on gauge.
5
Hydraulic Hoses
Any kind of damage to hoses, rubbing or leaks. Inspect floor for
oil leaks.
6
E-Stop Buttons
All 5 E-Stop buttons work and reset.
7
Safety Mats including
Operator Sensing Mat
Visually inspect all safety mats for visible damage. Check that all
the safety mats function and will make the conveyors stop.
8
Operating Controls
All buttons and handles. Report any damage to buttons,
handles, switches, fans, and lights.
9
Operator Platform and
Forward Sensing Edge
(IF EQUIPPED)
Run platform and conveyor fully up and down. Ensure smooth
motion. Check wire rope/pulleys at inspection windows are not
worn/damaged. Report to maintenance if visibly damaged or
exhibiting unusual noise or vibration. Confirm forward sensing
edge (IF EQUIPPED) is functioning.
10
Debris in Conveyors
Conveyors are free from debris. Check dirt/debris is not building
up at front conveyor pivot points/joints.
11
Pivoting Front Belt Conveyor
Report to Maintenance if belt is visibly worn/damaged or is
exhibiting unusual noise or vibration.
12
Middle Conveyor and
Rear Conveyor
Report to Maintenance if belt or skate wheels are visibly
damaged or exhibiting unusual noise or vibration.
13
Travel Wheels
Report to Maintenance if rough ride. Ensure wheels and drive
mechanisms are free from debris.
14
Flex and/or Belt Conveyor
Sections (IF EQUIPPED)
Check for worn or damaged drive O-rings, unusual noise. Inspect
all mechanical and strain relief connections, rollers, and
Start/Stop switches.
15
End of Travel Sensor
(IF EQUIPPED)
Ensure immediate stop and restart of conveyor.
16
Area Scanner Sensors
(IF EQUIPPED)
Ensure Area Scanner Sensor LEDs (IF EQUIPPED) are NOT
illuminated. If illuminated, report to Maintenance.
17
Cylinder Safety Block
Ensure safety block is stored on machine. Refer to the
860-7200 Service & Maintenance Manual for location.
When reporting, refer to Item # and explain the problem. NOTE: This is not a complete list of items. Operators are responsible
for ensuring the machine is in proper working condition in accordance with the manufacturer’s specifications. Do not operate
the machine if problems are detected. Report defects to supervisor immediately.
Signed:
Comments:
INSPECTING THE MACHINE