Troubleshooting
44 3A2347ZAA
Mechanical and Electrical Troubleshooting
T8D0 No Temp Rise
in Melter (all
zones)
Alarm Temperature reading does not
change.
Check fuses F1 and F2 on MZLP with daugh-
ter board.
Check J1 is properly plugged into the MZLP
with daughter board. (MZLP #1)
Check that RTD is installed in the melter.
Check resistance of heater in melter. Replace
melter heaters.
NOTE: Heater wires in the melter can also
cause the no current error.
V1I_ Low Can Volt-
age
Alarm Bad or overloaded power supply. Verify power supply voltage is 24 VDC. If volt-
age is low, disconnect the power lines and
re-check voltage reading. If voltage is still
low, replace power supply. If voltage is cor-
rect after disconnecting the power lines,
replace the MZLP.
V4I_ High Can Volt-
age
Alarm Bad or overloaded power supply. Verify power supply voltage is 24 VDC. If volt-
age is high, replace power supply unit.
V8M_ No line voltage Alarm Incoming line voltage is less than
100 VAC.
Measure incoming power with system
unplugged. If line voltage is less than
100 VAC, contact qualified electrician to cor-
rect the low voltage.
WJDX Pump Sole-
noid Error
Alarm No voltage draw from air solenoid
for air motor.
Check connector is properly connected to J14
of the daughter board.
Replace air manifold.
WKFX Fill Solenoid
Error
Alarm No voltage draw from air solenoid
for fill.
Check connector at J14 of the daughter
board.
Replace air solenoids. See page 69.
WSUX USB Invalid
Configuration
Devia-
tion
A valid configuration file can't be
found for the USB.
System is not properly loaded with correct
software. Perform Software Update Proce-
dure on page 74. Retry USB download.
ADM not functioning properly. Replace ADM.
Problem Cause Solution
Refill Timeout
Error
The system was unable
to refill in less than 30
seconds.
Check hopper for adequate material and material blocking.
Verify the vacuum transfer system air pressure is 40-80 psi (60 psi rec-
ommended) and that air is flowing to the feed wand while attempting to
refill.
Restart system. If the error persists after attempting another refill and
unit is needed immediately for production, place system into the man-
ual refill mode. See Manual Refill on page 30.
Check funnel filter. If plugged, see Replace Funnel Filter on page 38.
Code Description Type Cause Solution