Repair
3A2347ZAA 59
20. Remove bolts (259) then remove melter assembly
from melter base (257).
Install Melter Assembly
1. Route melter heater rod (209) wire through large
hole in the melter base (257) then through small
hole in side of melter base (257).
2. With the 10 insulators (4) in place on the melter
assembly, place melter assembly on melter
base (257).
3. Use 4 bolts (259) to secure melter assembly to
melter base (257).
4. Use four nuts (3) to secure melter assembly to sys-
tem.
5. Group the 4 sets of heater wires together and run
them through the grommet on the top of the electri-
cal enclosure (1). Connect wires as noted below.
See FIG. 36 on page 60 for references.
6. Connect air tube to air motor (218).
7. Connect air tube to fill cap (62).
8. Connect fill sensor cable to the fill sensor (20).
9. Connect pump cycle sensor cable to air motor.
10. Install funnel (61) into air motor bracket (528) then
tighten clamp.
11. Install temperature sensor (125) into melter then
tighten screw (AA) on band heater. See FIG.36on
page 60.
12. Install insulators (52, 53) onto the melter
assembly (5).
13. Connect wire connectors to the over-temperature
switch (251). See FIG. 38 on page 62.
14. Use nuts (3) to install metal shroud (27).
15. Pull the relief valve air tube (36) through the metal
housing then attach air tube to relief valve (245).
16. Install front access door (10) onto electrical
enclosure (1).
17. Feed ADM cable through shroud then install shroud
and connect cable to ADM.
18. Reconnect all heated hoses to the melter outlet
manifold (203).
19. Turn main power switch ON.
20. Open system air inlet ball valve.
NOTICE
To prevent crushing the soft insulators (4), do not
overtighten the 4 bolts (259) in the following step.
Torque to 5-11ft-lb (7-15 N•m).
Item
Wire
Marking 1
Wire
Marking 2
Band Heater (208) TB1-11B TB1-13B
Melter Heater Rod
(209)
TB1-14C CR1-NC
Base Heater Rod (210) TB1-11C TB1-13C
Pump Heater Rod
(250)
TB1-12B CR1-COM
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