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Graco Reactor E-10 - User Manual

Graco Reactor E-10
72 pages
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Instructions - Parts List
For spraying or dispensing 1:1 mix ratio materials, including epoxies,
polyurethane foam, and polyurea coatings. For professional use only.
Not approved for use in European explosive atmosphere locations.
See page 4 for a list of models and maximum working pressures.
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
Nonheated Package, with 2K
Ultra-Lite
Gun and Cold
Spray disposable mixer
TI6989b
Heated
Package, with
Fusion
Gun
TI6987b
311075R
EN

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Questions and Answers

  • M
    malonejonathanSep 5, 2025
    What to do if my Graco Paint Sprayer motor gets too hot?
    • C
      Colleen PearsonSep 5, 2025
      If your Graco Paint Sprayer motor is running too hot, try the following: * Reduce the pressure duty cycle. * Reduce the gun tip size. * Move the Reactor E-10 to a cooler location. Allow one hour for cooling. Also, check the fan operation and clean the fan and motor housing.
  • P
    pschroederSep 4, 2025
    What to do if Graco Reactor E-10 Paint Sprayer shows Status Code 4: Transducer B Failure?
    • S
      Sarah CastroSep 4, 2025
      If the Graco Paint Sprayer displays Status Code 4 indicating a Transducer B Failure: * Check the transducer B electrical connection. * Reverse the A and B transducer electrical connections at the board. If the error moves to transducer A (Status Code 3), replace transducer B.
  • L
    levinetoddAug 25, 2025
    What to do if Graco Reactor E-10 motor does not operate?
    • M
      Mariah WilliamsAug 25, 2025
      If the motor isn't running, there could be several reasons: * If the function knob is set to a run position while powering on, set it to Stop/Park, then select the desired function. * Inspect the connection at J11 (120 V) or J4 (240 V) on the control board for looseness. * Check brushes for wear (less than 1/2 inch). Replace if needed. * Realign or replace broken or misaligned brush springs. * Clean the brush holder and align brush leads for free movement if brushes or springs are binding. * Replace the motor if the armature is shorted. * For burn spots, black pitting, or other damage on the motor commutator, remove the motor and have a motor shop resurface the commutator, or replace the motor. * Replace the control board if it has failed.
  • M
    Mr. Joseph HamiltonSep 3, 2025
    What to do if Graco Reactor E-10 shows Status Code 7: No Cycle Counter Switch Input?
    • L
      Lauren FrostSep 4, 2025
      If you're getting Status Code 7, indicating no cycle counter switch input: * Check the cycle counter switch connection. * Verify that the magnet and cycle counter switch are in place under the B side motor end cover; replace if necessary.
  • D
    Donald BaileySep 3, 2025
    What to do if Graco Reactor E-10 Paint Sprayer shows Status Code 1: Pressure Imbalance?
    • P
      pdavisSep 3, 2025
      If you're encountering Status Code 1 for a pressure imbalance: * Check the fluid supply of the lower pressure component and refill if necessary. * Slightly turn the Recirc/Spray valve for the higher pressure component toward Recirc until the gauges show balanced pressures. * Check the fluid inlet strainers and fluid filters at the gun. * If using a disposable mixer gun kit, clean or change the restrictor at the mixer manifold.
  • T
    Tammy CoxSep 3, 2025
    What to do if Graco Reactor E-10 shows Status Code 5: Excessive Current Draw?
    • R
      Robert SmithSep 3, 2025
      If you're seeing Status Code 5 for excessive current draw: * The rotor may be locked, preventing the motor from turning, in that case replace it. * There might be a short on the control board, replace the board. * Worn or hung-up motor brushes could be causing arcing, replace them.
  • T
    Taylor OrrSep 2, 2025
    What to do if Graco Paint Sprayer shows Status Code 6: High Motor Temperature?
    • B
      Bryce TerrySep 2, 2025
      If the unit displays Status Code 6 indicating high motor temperature: * Reduce the pressure duty cycle, use a smaller gun tip size, or move the Reactor E-10 to a cooler location. Allow one hour for cooling. * Check the fan operation and clean the fan and motor housing.
  • C
    Caleb HoffmanSep 2, 2025
    What to do if Graco Paint Sprayer has no temperature display (heated units only)?
    • R
      Richard BrownSep 2, 2025
      If there's no temperature display on your heated unit, check the following: * Ensure the display cables are securely connected to the control board. * Check if the board LED is lit. If not, replace the control board. * Verify that the power supply meets the requirements. * Check all cable connections. * Cycle Motor Power off, then on to reset the breaker.
  • V
    Vanessa HarrisSep 1, 2025
    What to do if Graco Reactor E-10 fan not working?
    • Z
      Zoe AriasSep 1, 2025
      If the fan isn't working, check that the cable is securely connected at both the fan and at J9 on the control board. If the cable is properly connected, the fan may be defective and require testing and replacement.
  • E
    Emily AdamsSep 1, 2025
    What to do if Graco Reactor E-10 displays wrong temperature?
    • B
      Bethany KlineSep 1, 2025
      If the temperature display is incorrect, check the position of the °F/°C switch and set it correctly.

Summary

Related Manuals

Systems

Models

Warnings

ELECTRIC SHOCK HAZARD

General warnings about electrical hazards and precautions to prevent electric shock during operation and servicing.

TOXIC FLUID OR FUMES HAZARD

Hazards associated with toxic fluids and fumes, emphasizing proper PPE and handling.

PERSONAL PROTECTIVE EQUIPMENT

Requirements for wearing appropriate protective equipment to prevent serious injury during operation and servicing.

Overview

Slow Recirculation

Describes the function and use of slow recirculation mode for temperature transfer and heating.

Fast Recirculation

Explains the use of fast recirculation for higher flow rates and tank heating.

Pressure Adjust

Details the automatic pressure adjustment feature for dispensing and spraying.

Component Identification

Controls and Indicators

Motor;Pump Control Function Knob

Explains the function knob used to select operational modes like Stop/Park, Recirculation, and Pressure Adjust.

STATUS Indicator

Describes the status indicator light's function for indicating operational status and error codes.

Setup

Locate Reactor E-10

Instructions for properly positioning the Reactor E-10 unit on a level surface and avoiding rain exposure.

Electrical requirements

Guidelines for connecting the unit to the correct power source and ensuring proper electrical installation.

Ground system

Importance of grounding the equipment to prevent static and electric shock hazards.

Startup of Heated Units

Heatup Guidelines

Heat Management Tips

Spraying;Dispensing

Set function knob to Stop;Park

Initial step to set the function knob to the Stop/Park position before spraying.

Set Recirc;Spray valves to Spray.

Instructions to set the recirculation/spray valves to the spray position for operation.

Turn function knob to Pressure Adjust

How to adjust the function knob to set the desired fluid pressure for spraying.

Check fluid pressure gauges...

Verifying pressure balance between components A and B using gauges before spraying.

Open gun fluid manifold valves...

Procedure for opening gun fluid manifold valves on impingement mix guns for spraying.

Pause (Heated Units)

Engage piston safety lock or trigger safety lock.

Engaging safety locks on the gun to pause operation safely.

Set function knob to Slow Recirc

Setting the function knob to Slow Recirc to maintain temperature during a break.

Set Recirc;Spray valves to Recirc...

Setting valves to Recirc to bring temperatures back up after a pause.

Refilling Tanks

Instructions for safely refilling fluid tanks while maintaining system pressure.

Pressure Relief Procedure

Engage piston safety lock or trigger safety lock.

Engaging safety locks on the gun as the first step in relieving system pressure.

Set function knob to Stop;Park

Setting the function knob to Stop/Park as part of the pressure relief process.

Turn Recirc;Spray valves to Recirc.

Turning valves to Recirc to dump fluid back to tanks and drop gauge pressure.

Shutdown

Follow all steps of Pressure Relief Procedure...

Recommends following the pressure relief steps before shutting down the unit for breaks.

If using an impingement mix gun...

Specific shutdown step for impingement mix guns to keep internal parts clean.

Shut off Heater Power...

Turning off the heater power for heated units as part of the shutdown procedure.

Maintenance

Flushing

Engage piston safety lock or trigger safety lock.

Engaging safety locks as the initial step for flushing the equipment.

Set function knob to Stop;Park

Setting the function knob to Stop/Park during the flushing process.

Shut off Heater Power...

Turning off heater power for heated units to allow the system to cool during flushing.

Remove recirculation tubes...

Removing recirculation tubes and placing them in waste containers for flushing.

Turn Recirc;Spray valves to Recirc.

Setting the recirculation/spray valves to Recirc to begin the flushing sequence.

Set function knob to Fast Recirc

Using Fast Recirc to pump solvent or new fluid through the system.

Troubleshooting

Status Codes

Explanation of how to interpret status codes by counting the blinks of the status indicator (ST).

Status Code 1 and 2 Settings

Troubleshooting Chart

Repair

Before Beginning Repair

Critical safety precautions and preparation steps before starting any repair work on the equipment.

Removing Supply Tanks

Step-by-step instructions for safely removing the fluid supply tanks from the unit.

Recirc;Spray Valves

Displacement Pump

Control Module

Change Display Temperature Units (°F;°C)

How to switch temperature displays between Fahrenheit and Celsius.

Calibrate Temperature Displays

Procedure to adjust calibration screws for accurate temperature readings on the displays.

Replace Function Knob;Potentiometer

Control Board

Fluid Heaters (if supplied)

Pressure Transducers

Drive Housing

Cycle Counter Switch Replacement

Electric Motor

Motor Brushes

Fan

Parts

Heated Proportioners

Part numbers and descriptions for heated proportioner models.

Nonheated Proportioner

Part numbers and descriptions for nonheated proportioner models.

Suggested Spare Replacement Parts

All Units

List of common spare parts recommended for keeping on hand for all units.

Heated Units Only

List of specific spare parts recommended for heated unit models.

Dimensions

Technical Data

Graco Standard Warranty

Graco Information

Contact information and resources for obtaining the latest product information and support from Graco.

Graco Reactor E-10 Specifications

General IconGeneral
BrandGraco
ModelReactor E-10
CategoryPaint Sprayer
LanguageEnglish

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