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HSM250
H&S HSM250 User Manual
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IMPOR
T
ANT
:
Read
this
Owner’
s
Manual
Com
pletely
before
attempt
ing
to
use
this
equipm
ent.
Save
this
manual
and
keep
it
handy
for
quick
reference.
Pay
particular
attenti
on
to
the
safety
instructions
we
hav
e
provided
for
your
protection.
Contac
t
your
distribut
or if you do not f
ully understand thi
s manual.
M250 DOUBLE
-
PULSE SYNERGIC
MUL
TI
-
MIG WELDING SYSTEM
OPERA
T
ORS
’
MANUAL
2
Table of Contents
Default Chapter
2
Table of Contents
2
Safety
4
Symbols Explanation
4
Machine Operating Warnings
4
EMC Device Classification
11
EMC Measure
12
Warning Label
13
Overview
14
Features
14
Technical Data
15
Brief Introduction
15
Duty Cycle and Over-Heat
16
Working Principle
17
Volt-Ampere Characteristic
17
Panel Functions & Descriptions
18
Machine Layout Description
18
Control Panel of Welding Machine
19
Installation & Operation
28
Installation & Operation for Mma/Stick Electrode Welding
28
Set-Up Installation
28
Mma/Stick Electrode Welding
29
MMA Welding Fundamentals
30
Installation & Operation for TIG Welding
32
Set-Up for TIG Welding
32
DCTIG Welding
35
TIG Welding Fusion Technique
36
Tungsten Electrodes
38
Tungsten Preparation
40
TIG Torch Switch Controls
42
Installation & Operation for MIG Welding
43
Set up Installation for MIG Welding (Gas Shielded Wire)
43
Wire Feed Roller Selection
45
Wire Installation and Set-Up Guide
47
Set up for MIG Welding- Aluminum or Silicone Bronze Wire
49
MIG Torch Liner Installation
49
MIG Torch Liner Types and Information
51
Torch & Wire Feed Set-Up for Aluminum Wire
52
Set-Up Installation for Spool Gun
53
MIG Welding
54
Need New Torch Info
61
Standard Welding Programs & Settings Chart
62
Welding Parameters
64
Operation Environment
66
Operation Notices
66
5Diagram for Guns
67
MIG Torches AK15 (Cu/Si), AK25 (Fe) & AK26 (Al)
67
TIG Torch
70
Spool Gun (Optional)
71
Welding Trouble Shooting
72
MIG Welding - Trouble Shooting
72
MIG Wire Feed - Trouble Shooting
74
DC TIG Welding - Trouble Shooting
76
MMA Welding - Trouble Shooting
78
Maintenance & Troubleshooting
80
Maintenance
80
Troubleshooting
81
List of Error Codes
83
Electrical Schematic Drawing
84
Replacement Parts Drawing
85
5
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H&S HSM250 Specifications
General
Output Current
250A
Input Frequency
50/60 Hz
Duty Cycle
60% at 250A
Efficiency
85%
Welding process
MMA/TIG
Output Current Range
250A
Cooling System
Air-cooled