HANGCHA CBD15-A2MC1 - Page 69

65
Troubleshooting Chart
Led Codes
Fault indicator status
Fault
Possible Cause
Off
On
no power or defective controller
controller powered up; No faults
1,1
¤ ¤
Thermal Fault
1）Temperature >8℃C or < -10℃.
2）Battery contact bad..
3）Work under extreme severe environment.
4）Electromagnetic brake does not release normally.
1,2
¤ ¤¤
Throttle Fault
1）Throttle input wire open or shorted.
2）Throttle potentiometer fault.
3）Throttle potentiometer fault.
1,3
¤ ¤¤¤
Speed Pot Fault
1）Speed limit potentiometer wiring open or short.
2）Speed limit potentiometer open.
1,4
¤ ¤¤¤¤
Undervoltage Fault
1）Battery voltage <17 volts.
2）Battery or controller bad contact.
1,5
¤ ¤¤¤¤¤
Overvoltage Fault
1）Battery voltage >31 volts.
2）Still connect the charger when truck running.
3）Battery bad contact.
2,1
¤¤ ¤
Main Off Fault
1）Main contactor coil wrongly turn on.
2,2
¤¤ ¤¤
(no used)
2,3
¤¤ ¤¤¤
Main Fault (①)
1）Main contactor adhere or open.
2）Main contactor coil drive wrong.
2,4
¤¤ ¤¤¤¤
Main On Fault
1）Main contactor coil wrongly turn off.
2,5
¤¤ ¤¤¤¤¤
(no used)
3,1
¤¤¤ ¤
Wiring Fault (①)
1）Incorrect throttle operation.
2）Throttle port or its mechanical part has fault.
3,2
¤¤¤ ¤¤
Brake On Fault
1）Electromagnetic brake coil open..
2）Electromagnetic brake drive short..
3,3
¤¤¤ ¤¤¤
Precharge Fault (①)
1）Controller fault.
2）Low battery voltage.
3,4
¤¤¤ ¤¤¤¤
Brake Off Fault
1）Electromagnetic brake coil short.
2）Electromagnetic brake drive open.
3,5
¤¤¤ ¤¤¤¤¤
HPD fault
1） Throttle, key switch, push or prohibit input, some
actions in wrong operation order.
2）Wrongly adjust accelerator.
4,1
¤¤¤¤ ¤
Current Sense Fault (①)
1）Motor or motor wiring short.
2）Controller fault.
4,2
¤¤¤¤ ¤¤
Hardware Failsafe (①)
1）Motor voltage can’t match throttle input.
2）Motor or motor wiring short.
3）Controller fault.
4,3
¤¤¤¤ ¤¤¤
Eeprom Checksum Fault (②)
1）EEPROM fault or failure.
4,4
¤¤¤¤ ¤¤¤¤
(no used)
4,5
¤¤¤¤ ¤¤¤¤¤
Battery Disconnect Fault (①)
1）Battery does not connect.
2）Battery contact bad.
①= Must cycle keyswitch to clear.
②= Must use programmer to clear, as follows: select Program menu, alter data value of any parameter, cycle key switch.