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HANKISON SPX FLOW HES Series User Manual

HANKISON SPX FLOW HES Series
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HES Series
Energy Saving Refrigerated Type Compressed Air Dryers
Models: HES800, HES1000, HES1250, HES1500, HES1750, HES2000, HES2500, HES3000
FORM NO.: 5001364 REVISION: 12/2017 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
INSTRUCTION MANUAL

Questions and Answers:

HANKISON SPX FLOW HES Series Specifications

General IconGeneral
ModelHES Series
CategoryDehumidifier
ManufacturerHANKISON SPX FLOW
Capacity200 to 3000 SCFM
Operating PressureUp to 250 psig (17.2 bar)
Inlet TemperatureUp to 120°F (49°C)
Power Supply230V/1Ph/60Hz
Inlet Pressure Range70 to 150 psig (4.8 to 10.3 barg)
Operating Temperature Range35° to 120°F (2° to 49°C)

Summary

General Safety Information

Pressurized Device Safety

Safety precautions for pressure-containing equipment.

Electrical Safety Precautions

Electrical installation and service safety guidelines.

Breathing Air Quality Information

Information on air suitability for breathing.

Receiving, Moving, and Unpacking

Shipment Inspection and Handling

Procedures for checking and moving the unit.

Installation - Location and Clearances

Dryer Location Requirements

Guidelines for selecting an appropriate installation site.

Installation - Mounting, Piping, Electrical, Drain

Dryer Mounting and Piping Connections

Instructions for physical mounting and connecting air/water lines.

Electrical Connection Guidelines

Requirements for electrical hookup and wiring.

Electronic Demand Drain Operation

Details on the condensate discharge system.

Operation - Conditions, Start-Up, and Control Panel

Minimum/Maximum Operating Conditions

Specifies environmental and pressure limits for operation.

Dryer Start-Up Procedure

Step-by-step guide for energizing and starting the dryer.

Control Panel Button Functions

Explains the purpose of each button on the control panel.

Operation - Settings, Scheduling, and Alarms

Setting Dryer Schedules and Time

Configuring automated operation times and date/time.

Energy Cost and Service Intervals

Setting energy cost and managing service reminders.

Alarm History and Checkpoints

Reviewing past alarms and performing operational checks.

Operation - Communication Interfaces

RS-485 Communication Port

Details on connecting and configuring the RS-485 interface.

USB Host Feature for Data Logging

Using USB for data logging and event history.

Operation - USB Firmware Updates

USB Firmware Update Procedure

Procedure for updating dryer firmware via USB.

Operation - Ethernet Web Interface

Ethernet Web Interface Access

Connecting to and using the web interface for monitoring.

Dryer Event History View

Accessing logged events through the web interface.

Dryer Scheduler Configuration

Setting up automated operating schedules via web.

Operation - Settings and Modbus

Dryer Settings and Email Alerts

Configuring setpoints and alarm notifications.

Modbus TCP Communication Protocol

Details on Modbus TCP server configuration.

Modbus Register Reference

Holding Register Definitions

Table detailing Modbus holding registers and their descriptions.

Maintenance Procedures

Monthly Maintenance Checks

Routine inspections and cleaning tasks.

Annual Maintenance Tasks

Yearly service and filter replacement procedures.

Troubleshooting Guide

Water Downstream Issues

Diagnosing and resolving excess moisture in air lines.

High Pressure Drop Symptoms

Identifying causes for increased pressure drop.

Checkpoint Faults and Alarms

Troubleshooting power, compressor, and alarm conditions.

Specific Fault Diagnoses

Covers discharge temp, pressure, evaporator temp, drain, compressor, heater, sensor faults.

Technical Reference Data - Sizing and Tables

Dryer Sizing and Capacity Calculation

Method for determining dryer capacity under various conditions.

Engineering Data Tables

Comprehensive tables of technical specifications for models.

Technical Reference Data - Set Points and Alarms

Dryer Set Point Configuration

Details on DIP switch settings and configurable parameters.

Dryer Alarm and Warning Definitions

Explains various alarm triggers, delays, and actions.

Controller Interface Screens - Status

Status Menu Screen Flow

Visual guide to the dryer's status display screens.

Controller Interface Screens - Setup

Setup Menu Screen Navigation

Flowchart for accessing and modifying setup parameters.

Controller Interface Screens - Network

Network Menu Screen Options

Navigation for configuring network settings like IP address.

Dimensions and Electrical Schematics

Physical Dimensions and Weights

Table of physical sizes and weights for each model.

Electrical Schematics - Model 800

Model 800 Wiring Diagram

Detailed wiring diagram for the Model 800.

Electrical Schematics - Models 1000 & 1250

Models 1000 & 1250 Wiring Diagrams

Wiring diagrams for Models 1000 and 1250.

Electrical Schematics - Models 1500 & 1750

Models 1500 & 1750 Wiring Diagrams

Wiring diagrams for Models 1500 and 1750.

Electrical Schematics - Models 2000 & 2500

Models 2000 & 2500 Wiring Diagrams

Wiring diagrams for Models 2000 and 2500.

Electrical Schematics - Model 3000

Model 3000 Wiring Diagram

Detailed wiring diagram for the Model 3000.

Electrical Schematics - Transformer Packs

Transformer Pack Wiring Diagrams

Diagrams for 575-460V and 230-460V transformer packs.

Replacement Parts - Air-Cooled Units

Air-Cooled Unit Maintenance Kits

Kits for filter replacement and drain rebuilds.

Air-Cooled Unit Replacement Parts List

List of individual components for air-cooled models.

Replacement Parts - Water-Cooled Units

Water-Cooled Unit Maintenance Kits

Kits for filter replacement and drain rebuilds.

Water-Cooled Unit Replacement Parts List

List of individual components for water-cooled models.

Replacement Parts - Cabinet Panels

Cabinet Panel Identification and Part Numbers

List of cabinet panels and their corresponding part numbers.

Warranty Information

Manufacturer's Warranty Terms and Period

Details of product warranty coverage and duration.

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