Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019
© Hansa Chippers 2019
TABLE OF CONTENTS
WHAT CAN MY HANSA CHIPPER PROCESS? .................................................................................................................................. 1
INTENDED USES OF THE CHIPPER ............................................................................................................................................................... 1
RECEIVING YOUR HANSA BRUSH CHIPPER.................................................................................................................................... 1
CHIPPER COMPONENTS ........................................................................................................................................................................... 1
SAFETY ......................................................................................................................................................................................... 2
OPERATOR COMPETENCY......................................................................................................................................................................... 2
IDENTIFYING HAZARDS AND RISKS .............................................................................................................................................................. 2
TOWING SAFETY .................................................................................................................................................................................... 3
TRACK OPERATION SAFETY ....................................................................................................................................................................... 3
WINCH OPERATION SAFETY ...................................................................................................................................................................... 4
CHIPPING SAFETY ................................................................................................................................................................................... 5
CHECKLIST BEFORE OPERATION ............................................................................................................................................................. 5
SAFE SETUP PROCEDURE ...................................................................................................................................................................... 5
SAFE OPERATING PROCEDURE ............................................................................................................................................................... 6
OPERATION .................................................................................................................................................................................. 7
OUTLET CHUTE ADJUSTMENT.................................................................................................................................................................... 8
FEED ROLLER CONTROL ........................................................................................................................................................................... 8
AUTOMATIC FEED CONTROLLER (AFC) ...................................................................................................................................................... 8
ENGINE LED PANEL ................................................................................................................................................................................ 9
HOUR METER / TACHOMETER ................................................................................................................................................................... 9
HYDRAULIC WINCH ................................................................................................................................................................................ 9
EMERGENCY STOP ................................................................................................................................................................................ 10
STARTING PROCEDURE .......................................................................................................................................................................... 10
SHUTDOWN PROCEDURE ....................................................................................................................................................................... 11
RUBBER TRACK DRIVE ........................................................................................................................................................................... 12
TRACK CONTROL REMOTE PAIRING/UNPAIRING PROCEDURE ......................................................................................................................... 12
TROUBLESHOOTING ................................................................................................................................................................... 13
MAINTENANCE & SERVICE ......................................................................................................................................................... 14
KNIFE RE-SHARPENING AND KNIFE REPLACEMENT ....................................................................................................................................... 14
ANVIL ADJUSTMENT ............................................................................................................................................................................. 17
BELT TENSION ..................................................................................................................................................................................... 17
BELT TENSION ADJUSTMENT ............................................................................................................................................................... 18
BELT REPLACEMENT .............................................................................................................................................................................. 18
HYDRAULIC PUMP BELT ADJUSTMENT ....................................................................................................................................................... 18
GREASING BEARINGS & PIVOT POINTS ...................................................................................................................................................... 19
HYDRAULIC SYSTEM .............................................................................................................................................................................. 20
ENGINE SERVICING ............................................................................................................................................................................... 20
C60RX TRACK MAINTENANCE AND RUBBER TRACK TENSION ......................................................................................................................... 20
OTHER SERVICING ................................................................................................................................................................................ 20
ROTOR BEARING REPLACEMENT .............................................................................................................................................................. 20
MAINTENANCE & SERVICE INTERVALS ...................................................................................................................................................... 22
BOLT TORQUE ..................................................................................................................................................................................... 23
SPECIFICATIONS ......................................................................................................................................................................... 23
DECALS ....................................................................................................................................................................................... 24
HANSA GLOBAL INDUSTRIAL LIMITED WARRANTY ..................................................................................................................... 28
COMMISSIONING CHECKLIST AND REGISTRATION ..................................................................................................................... 30