Heatline CaprizPlus 28

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Summary

INTRODUCTION

1 Instructions Guidance

General guidance for appliance installation and servicing.

2 Appliance Description

Overview of the boiler's components and safety features.

2.2 Data Label

2.4 Regulation and Statutory Requirements

3 Safety Instructions and Regulations

3.1 Safety Instructions

Essential safety precautions for handling and operating the appliance.

3.2 Statutory Requirements

Legal obligations and standards for installation and use.

3.3 Other Regulations

4 Recycling

4.2 Appliance

TECHNICAL DATA

5 CaprizPlus

6 Appliance Location

6.2 Clearances

Minimum space requirements around the boiler for service and ventilation.

7 Appliance Installation

7.1 Scope of Delivery

List of items included with the boiler package for installation.

7.2 Recommendations Before Installing

Pre-installation checks and considerations for water and heating circuits.

Expansion Vessel

Fixing to the Wall

8 Hydraulic Connection

8.1 Gas and Water Connections

Procedures for connecting gas, cold water, heating flow/return, and DHW.

8.2 Safety Discharge Valve

Installation and routing of the safety discharge pipe for safe operation.

8.3 Connection to the Condensate Trap

9 Evacuation of Combustion Products

9.1 Regulation

Rules and recommendations for flue system installation and terminal positioning.

10 Remove;Replace Front Panel and Controls Fascia

10.1 Electrical Connections

Instructions for making safe and correct electrical connections to the appliance.

10.4 Electrical Wiring

10.5 External Accessories

10.7 Wiring Diagram

11 Commissioning

11.1 Switching On

Step-by-step procedure for the initial start-up and basic checks of the boiler.

11.2 Filling the CH System (Central Heating)

Process for filling and venting the central heating circuit with water.

11.5 Initial Lighting

11.6 Gas Rates

11.7 Testing Heating System

12 Specified Adjustment

12.1 Heating Circuit Adjustment

Guidance on adjusting the heating circuit performance and bypass settings.

13 Installation Settings

13.1.1 Status of the Appliance

13.1.2 Test Modes

14 User Information

Maintenance

15.1 Fault Diagnosis

General checks and initial steps to identify and troubleshoot appliance faults.

15.2 Fault Memory

15.3 Fault Codes

15.4 Functional Flow Diagram

15.4.1 Central Heating

Flowchart illustrating the operational sequence for central heating demands.

15.4 Functional Flow Diagram (continued)

15.4.2 Domestic Hot Water

Flowchart illustrating the operational sequence for domestic hot water demands.

17 Draining

17.1 Heating Circuit

Procedure for draining the boiler's heating circuit for maintenance.

18 Servicing

18.1 Annual Maintenance

Checks and procedures for routine annual servicing of the appliance.

18.2 Combustion Check and Setting the Air;Gas Ratio

18.2.1 Competency to Carry Out the Check of Combustion Performance

Requirements for personnel and equipment performing combustion analysis.

18.2 Combustion Check and Setting the Air;Gas Ratio (continued)

18.2.3 Maximum Rate Check and Adjustment

Procedure for checking and adjusting the appliance's maximum gas rate.

18.2.4 Gas Rate Check

How to check the gas rates for the appliance.

18.5 Expansion Vessel

18.7 Heating Filter

18.8 Condensate Trap

18.9 Combustion Block

18.9 Combustion Block (continued)

18.9.1 Spark Electrode

Instructions for removing, checking, and installing the spark electrode.

18.9.2 Removing the Combustion;Door Assembly

Step-by-step guide for safely removing the combustion door assembly.

18.10 Service Completion

Final checks and record-keeping after completing a service.

19 Replacement of Parts

19.2 Boiler Access

19.3 Viewing Window

Instructions for accessing and replacing the viewing window glass.

19.4 Hydraulic Block

19.4 Hydraulic Block (continued)

19.4.1 Pump (Head Only)

Procedure for removing and replacing the pump head.

19.4.7 3 Way Valve Motor and Diverter Valve

Steps for removing and replacing the 3-way valve motor and diverter valve.

19.5 Combustion Block

19.5 Combustion Block (continued)

19.5.1 Spark Electrode

Instructions for removing, checking, and installing the spark electrode.

19.5.5 Heat Exchanger

Procedure for removing and replacing the heat exchanger.

19.5 Gas Valve

19.6 Condensate Trap

19.7 PCB

19.7.1 Main PCB

Procedure for removing and replacing the main printed circuit board.

19.7.3 User Interface PCB

Instructions for removing and replacing the user interface PCB.

20 Spare Parts

20.1 Short List of Parts

A list of common spare parts with their part numbers for ordering.

Manual Handling

Declaration of Conformity

Gas Boiler System Commissioning Checklist

Service Record