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Highlight Predator SS User Manual

Highlight Predator SS
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Predator SS
SIMPLIFIED STRETCH
LOW PROFILE
SERIAL NUMBER
Please refer to the serial number in all correspondence with Highlight or
any Highlight Distributor. This identifies your machine and will help in
our ability to quickly and efficiently respond to your needs.
OPERATION MANUAL NUMBER: PREDSS_LP / DEC-2017
Operation Manual
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Highlight Predator SS Specifications

General IconGeneral
BrandHighlight
ModelPredator SS
CategoryPackaging equipment
LanguageEnglish

Summary

Machine General Information

Safety Messages and Symbols

Provides information on safety warnings and symbols used in the manual.

General Safety Precautions

Lists critical safety precautions and warnings for operating the equipment.

Introduction and Limited Warranty

Details the warranty terms, coverage, and limitations for the equipment.

About This Manual

Explains the manual's purpose, target audience, and safety message importance.

Obtaining Application Assistance

Provides guidance on how to contact for assistance and information needed.

Manual Revision History

Lists the history of revisions made to the operation manual.

Machine Specifications

Machine Physical Dimensions

Details the physical dimensions of the machine for different configurations.

Machine Electrical Specifications

Lists the electrical requirements, voltage, frequency, and amperage.

Machine Component Specifications

Details specifications for the turntable, film carriage, and film delivery systems.

System Overview Drawings

Presents assembly drawings and layout of the machine for visual reference.

Machine System Description

Provides a labeled diagram and description of the machine's main components.

Installation and Adjustments

Machine Placement Guidelines

Guides on positioning the machine, considering floor requirements and warnings.

Machine Unpacking and Set-Up

Provides step-by-step instructions for unpacking, moving, and assembling the machine.

Power and Control Wiring Verification

Details checks for voltage, emergency stop, and enclosure door safety.

Microprocessor Card Details

Explains the microprocessor card, its components, and connector functions.

Optional Scale Package Configuration

Instructions for configuring the optional scale package and navigating its menu.

Recommended Scale Configuration Settings

Lists recommended settings for scale parameters like graduations, span gain, and filters.

Optional Scale Calibration Procedure

Detailed steps for performing zero and span calibration on the optional scale package.

Machine Operation Instructions

Operator Control Panel Overview

Describes the operator panel layout and the function of each button and display.

Operator Control Button Functions

Details the functions of various controls like modes, jog, reset, and wrap counts.

Additional Operator Controls and Settings

Explains bottom wraps, speed adjustments, banding, emergency stop, and power controls.

Film Loading Procedure

Step-by-step instructions for threading the film onto the film carriage.

Machine Operating Procedures and Cycles

Covers normal start-up, emergency stop procedures, and applying reinforcement wraps.

Machine Maintenance

Preventative Maintenance Overview

General guidance on maintaining the machine for longevity and performance.

Lock-out and Tag-out Procedures

Details critical safety procedures for powering down and securing the machine before maintenance.

Daily Visual Checks

Daily checks to perform on hardware, seals, connections, and general cleanliness.

Turntable Belt Tension Adjustment

Instructions for adjusting the tension of the turntable drive belt.

Film Carriage Lift Chain Adjustment

Procedure for adjusting the film carriage lift chain tension.

Sprockets and Chains Maintenance

Guidance on inspecting and maintaining sprockets and chains for proper operation.

Scheduled Maintenance Intervals

Provides a schedule for belt checks, pivot bearing lubrication, and service intervals.

Machine Trouble-shooting

Self-Test Troubleshooting Guide

Explains how to run self-tests and interpret alarm codes for diagnostics.

Additional Information (INFO) Messages

Lists and explains additional information messages that may be displayed on the system.

General Troubleshooting Guide

An overview of troubleshooting categories and how to get technical assistance.

Troubleshooting Power Problems

Identifies common power-related issues and their potential causes and solutions.

Troubleshooting Turntable Problems

Lists issues related to turntable rotation and stopping, with causes and solutions.

Troubleshooting Film Carriage Problems

Covers problems with film carriage movement, height, and sensor detection.

Machine Technical References

Recommended Spare Parts List

Lists recommended spare parts for various machine sections like turntable and tower.

Electrical Schematics and Drawings

Presents electrical schematics and wiring diagrams for the machine.

Electrical Enclosure Layout

Diagram showing the layout of components within the electrical enclosure.

Electrical Parts List

A comprehensive list of electrical parts used in the machine with part numbers and quantities.

Mechanical Assembly Drawings

Illustrates the mechanical assembly of the turntable frame.

Turntable Assembly Parts List

Detailed list of parts for the turntable assembly, including motors, bearings, and wheels.

Tower Assembly Diagram

Diagram illustrating the assembly of the machine's tower structure.

Tower Assembly Parts List

Detailed list of parts for the tower assembly, including chains, motors, and bearings.

Film Carriage Assembly Diagram

Diagram showing the assembly of the film carriage and its associated parts.

Film Carriage Assembly Parts List

Detailed list of parts for the film carriage, including knobs, shafts, and limit switches.

Optional Advanced Infrared Eye Installation

Instructions for installing the optional advanced infrared eye sensor.

Machine Notes

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