EasyManua.ls Logo

Highlight PREDATOR XS - User Manual

Highlight PREDATOR XS
97 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATION MANUAL
PREDATOR XS
TURNTABLE STRETCH WRAPPER
SERIAL NUMBER:
Please refer to the serial number in all correspondence with Highlight or any Highlight
Distributor. This identifies your machine and will help in our ability to quickly and
efficiently respond to your needs.
OPERATION MANUAL NUMBER: PREDXS-F/ FEB 2008

Table of Contents

Questions and Answers

Summary

SAFETY MESSAGES

Definitions and Symbols

Explains warning symbols used in the manual and on equipment.

INTRODUCTION

Welcome and Machine Overview

Congratulates the user, introduces the machine, and its capabilities.

Limited Warranty Details

Details the warranty terms and conditions for the equipment provided by Highlight Industries.

General System Information

System Specifications

Details the mechanical and electrical specifications of the Predator XS Stretch Wrapper.

System Overview Prints

Provides visual layouts and dimensional drawings of the machine's components.

System Description

Identifies and labels the main components of the Predator XS Stretch Wrapper.

Installation & Adjustments

Machine Placement and Floor Requirements

Guidelines for positioning the machine in the work area and floor load capacity.

Machine Set-Up Procedures

Instructions for unpacking, leveling, and initial setup of the stretch wrapper.

Power and Safety Wiring Checks

Procedures to verify power supply and safety interlocks before machine operation.

Pre-Stretch Percentage Adjustment

How to change the pre-stretch percentage settings on the film carriage.

Hitachi AC Drive Operations

Details Hitachi AC drive keypad, operations, and fault detection for motor control.

Cutler-Hammer AC Drive Operations

Explains Cutler-Hammer AC drive keypad, operations, and parameter settings.

Film Feed Controller Card Operations

Describes the film feed controller card functions, adjustments, and replacement.

Optional Height Detection Sensor

Explains the ultrasonic sensing concept for height detection on the machine.

Optional Scale Package Configuration

Instructions for configuring the optional scale package for weight measurement.

Operation Instructions

Operator Controls Overview

Describes the operator panel buttons, switches, and indicators for machine control.

Film Loading Procedure

Step-by-step guide for threading the film roll through the film carriage.

Normal Machine Operation

Procedures for normal system start-up and emergency stop conditions.

Reinforcement Wraps and Film Cut

Instructions for applying reinforcement wraps and explanation of the automatic film cutting feature.

Maintenance

Preventive Maintenance and Safety

General guidelines, safety precautions, and visual checks for machine maintenance.

Turntable and Carriage Adjustments

Procedures for adjusting the turntable belt tension and film carriage lift chain.

Sprocket, Chain, and Schedule

Recommendations for sprocket/chain care and the overall maintenance schedule.

Maintenance Schedule Table

Table outlining the recommended maintenance schedule for various machine parts.

Troubleshooting

Troubleshooting Guide and Warnings

Overview of troubleshooting procedures, safety warnings, and contact information for assistance.

Power Problem Diagnosis

Flowchart to diagnose and resolve power-related issues on the stretch wrapper.

Turntable Problem Diagnosis

Flowchart to diagnose and resolve turntable rotation problems.

Film Carriage Problem Diagnosis

Flowchart to diagnose and resolve film carriage movement issues.

Film Delivery Problem Diagnosis

Flowchart to diagnose and resolve film delivery issues.

Technical Reference

Turntable Frame Assembly

Exploded view diagram of the turntable frame assembly.

Turntable Frame Parts List

List of parts for the turntable frame assembly.

Optional High Profile Turntable Frame Assembly

Exploded view diagram for the optional high profile turntable frame.

Optional High Profile Turntable Frame Parts List

List of parts for the optional high profile turntable frame.

Tower Assembly

Exploded view diagram of the tower assembly.

Tower Part List

List of parts for the tower assembly.

Film Carriage;Elevator Assembly

Exploded view diagram of the film carriage/elevator assembly.

Film Carriage;Elevator Part List

List of parts for the film carriage/elevator assembly.

Control Box Assembly

Exploded view diagram of the control box assembly.

Control Box Part List

List of parts for the control box assembly.

Electrical Schematics

Wiring diagrams for the machine's electrical systems.

AC Frequency Drive Settings

Recommended settings for the AC frequency drives.

Electrical Sub-Panel Layout

Diagram showing the physical layout of components within the electrical sub-panel.

Electrical Sensors Layout

Diagrams showing the location of sensors on the machine.

Part List

Recommended Spare Parts

A list of recommended spare parts for the stretch wrapper.

Notes

Highlight PREDATOR XS Specifications

General IconGeneral
BrandHighlight
ModelPREDATOR XS
CategoryPackaging equipment
LanguageEnglish

Related product manuals