Hypertherm powermax1000

TABLE OF CONTENTS
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iv powermax1000 Operator Manual
Torch Dimensions......................................................................................................................................2-5
Symbols and Markings..............................................................................................................................2-6
Section 3 Setup
Upon Receipt ............................................................................................................................................3-2
Claims .......................................................................................................................................................3-2
Contents of Box.........................................................................................................................................3-2
Locating Power Supply .............................................................................................................................3-2
Lifting Power Supply .................................................................................................................................3-3
Power Connection.....................................................................................................................................3-4
Three Phase Power Cord – Plug Installation ............................................................................................3-4
Single Phase Power Cord .........................................................................................................................3-5
Power Cord Installation ...................................................................................................................3-5
Plug Installation ...............................................................................................................................3-5
Grounding ................................................................................................................................................3-6
Extension Cords........................................................................................................................................3-6
Torch Installation .......................................................................................................................................3-7
Plasma Gas Supply ..................................................................................................................................3-9
Additional Gas Filtration ..................................................................................................................3-9
Gas Supply Installation ...........................................................................................................................3-10
T60M Torch Alignment.............................................................................................................................3-10
ON/OFF Pendant Connection........................................................................................................3-11
Machine Interface Connection .......................................................................................................3-11
Arc Voltage ....................................................................................................................................3-12
Changing XFER (start machine motion) from dry contact closure to voltage signal ...............................3-14
Section 4 Operation
Controls and Indicators .............................................................................................................................4-2
Indicator LEDs .................................................................................................................................4-2
Torch Consumable Configurations ............................................................................................................4-3
Installing Torch Consumables ...................................................................................................................4-4
Mode Switch..............................................................................................................................................4-5
Turn Power ON .........................................................................................................................................4-5
Check Indicator Lights...............................................................................................................................4-5
Adjust Gas Pressure and Current Setting .................................................................................................4-6
Hand Torch Operation ...............................................................................................................................4-7
Safety Trigger Operation .................................................................................................................4-7
Attach the Work Clamp....................................................................................................................4-8
Starting a Cut from the Edge of the Workpiece ...............................................................................4-8
Hand Torch Cutting Technique.........................................................................................................4-9
Piercing..........................................................................................................................................4-10
Gouging .........................................................................................................................................4-11
Cut Charts ...............................................................................................................................................4-12
Section 5 Maintenance and Parts
Routine Maintenance ................................................................................................................................5-2
Inspect Consumables................................................................................................................................5-3