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Hypertherm powermax900 Service Manual
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Service Manual
Machine Interface PCB 041494
Machine Interface Cable 023206
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A
PPENDIX
C
Green
Black
Red
Black
106
Table of Contents
English
6
Electromagnetic Compatibility
4
Warranty
5
Table of Contents
6
Safety
10
Section 1 Safety
10
Recognize Safety Information
11
Follow Safety Instructions
11
Cutting Can Cause Fire or Explosion
11
Electric Shock Can Kill
12
Cutting Can Produce Toxic Fumes
12
Arc Rays Can Burn Eyes and Skin
13
Plasma Arc Can Cause Injury and Burns
13
Grounding Safety
13
Compressed Gas Equipment Safety
14
Additional Safety Information
14
Noise Can Damage Hearing
14
Gas Cylinders Can Explode if Damaged
14
Pacemaker and Hearing Aid Operation
14
Français
16
Default Chapter
16
Section 1A Sécurité
16
Danger Avertissement Précaution
17
Identifier Les Consignes de Sécurité
17
Le Coupage Peut Provoquer un Incendie Ou Une Explosion
17
Suivre Les Instructions de Sécurité
17
Le Coupage Peut Produire des Vapeurs Toxiques
18
Les Chocs Électriques Peuvent Être Fatals
18
L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures
19
Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau
19
Mise À la Masse Et À la Terre
19
Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages
20
Pacemakers Et Prothèses Auditives
20
Sécurité des Bouteilles de Gaz Comprimé
20
Specifications
22
Section 2 SPECIFICATIONS
22
Introduction
23
Specifications
23
Specifications
24
Power Supply
24
Pac125 Torches
25
PAC125T Hand Torch Assembly
25
PAC125M Machine Torch Assembly
25
S Mark
26
Setup Specifications
26
Power Cord Plugs
26
Power Cords
26
208/240/480/600V Power Supplies
26
200/230/400V Power Supplies
26
Power Requirements
27
Service Manual
27
Section 3 MAINTENANCE
28
Introduction
29
Routine Maintenance
29
Bowl Draining/Filter Element Cleaning
29
Removal, Cleaning and Replacement of the Cooling Air Filter
30
Controls and Indicators
31
Theory of Operation
32
General
32
Functional Description
33
Sequence of Operation
34
Troubleshooting
35
Test Equipment
35
Troubleshooting Procedures
35
Visual Inspection - External
35
Visual Inspection - Internal
36
Resistance Checks
37
Voltage Checks
45
Power Board Test Points
49
Power Board
49
Control Board
51
Control Board Leds
51
Pac125T Torch Parts Removal and Replacement
53
Torch Main Body Removal and Replacement
53
Torch Switch Removal and Replacement
54
Pac125M Torch Parts Removal and Replacement
55
Removal
55
Replacement
55
Quick Disconnect O-Ring Removal and Replacement
57
Parts List - 208/240/480V
58
Power Supply - 208/240/480V
59
Front
59
Power Supply - 208/240/480V Front
59
Top and Right Side
61
Bottom and Left Side
63
Rear
65
Powermax900 Field Upgrade Kits and Optional Parts
67
Power Supplies - 208/240/480V
67
Recommended Spare Parts - Powermax900- 208/240/480V
68
Parts List - 200/230/400V
70
Power Supply - 200/230/400V
71
Front
71
Top and Right Side
73
Bottom and Left Side
75
Rear
77
Powermax900 Field Upgrade Kits and Optional Parts
79
Power Supplies - 200/230/400V
79
Recommended Spare Parts - Powermax900- 200/230/400V
80
Power Supply - 400V Ce
83
Front
83
Top and Right Side
85
Bottom and Left Side
87
Rear
89
Powermax900 Field Upgrade Kits and Optional Parts
91
Power Supplies - 400V Ce, 3F, 50 Hz
91
Recommended Spare Parts - Powermax900 400V Ce
92
Section 7 PARTS LIST - TORCHES and CONSUMABLES
94
PAC125T Torch Assembly and 25 Ft (7.6 M) Lead - 083066
95
PAC125T Torch Assembly and 50 Ft (15.2 M) Lead - 083067
95
PAC125M Torch Assembly and 14 Ft (4.3 M) Lead - 083069 W/Pigtail, 083073 no Pigtail
96
PAC125M Torch Assembly and 25 Ft (7.6 M) Lead - 083068 W/Pigtail, 083072 no Pigtail
96
PAC125M Torch Assembly and 35 Ft (10.6 M) Lead - 083070 W/Pigtail, 083074 no Pigtail
96
PAC125M Torch Assembly and 50 Ft (15.2 M) Lead - 083071 W/Pigtail, 083075 no Pigtail
96
Consumable Parts Kits
97
Consumable Spare Parts Kit - CE (128289)
97
Consumable Configurations
98
Section 8 Wiring Diagrams
100
Appendix A AERATION MANIFOLD for PLASMA CUTTING ALUMINUM
104
Introduction
104
Making an Aeration Manifold - Figure
104
Appendixa
104
Appendix B
105
Standards Index
105
Appendixb
105
Appendix C
106
Machine Interface Specifications
106
Appendixc
106
Other manuals for Hypertherm powermax900
Operator's Manual
73 pages
Field Service Bulletin
5 pages
5
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Hypertherm powermax900 Specifications
General
Brand
Hypertherm
Model
powermax900
Category
Welding System
Language
English
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