Hypertherm SYNC Powermax 85 User Manual

Troubleshoot Common Problems
6
138 810470 Operator Manual Powermax65/85/105 SYNC
0-22-0
Yellow
Yellow
There is no gas supply input. This fault code stops the system from operating.
Do the following. A quick restart is necessary.
• Make sure that the input gas supply is
connected correctly to the plasma power
supply.
• Examine all the connections for the input
gas supply. Make sure that there are no
leaks or loose connections.
• Restart the plasma power supply.
0-30-0
Yellow
Yellow
There is a torch stuck open
(TSO) condition.
The nozzle and electrode
components inside the
Hypertherm cartridge are not
touching after a Start signal is
received.
These fault codes stop the system from
operating. Do the following.
• If the Hypertherm cartridge became loose
or was removed while the plasma power
supply was ON and the torch-lock switch
was set to the green “ready to fire”
position ( ), set the power switch on the
plasma power supply to OFF (O), correct
the problem, and set the power switch to
ON (I) to remove the fault.
• Examine the Hypertherm cartridge. Make
sure that it is not worn or damaged. Refer to
Signs that a cartridge is near end-of-life on
page 108 and Cartridge maintenance on
page 170.
• Hand torch: Move the torch-lock switch to
the yellow lock (X) position, then move the
torch-lock switch to the green “ready to
fire” ( ) position. Fire the torch 1 time to
get the warning puffs of air. This can clean
away unwanted material that has collected
around the tip of the cartridge.
• Remove the cartridge and carefully shake it
to remove unwanted material that has
collected inside the cartridge. This material
can cause 0-30-0 faults to occur. A higher
rate of 0-30-0 faults is typical as a cartridge
gets near end-of-life.
• Install a new Hypertherm cartridge.
• The gas regulator is possibly not operating
correctly. Examine the gas line. Refer to
Examine the gas pressure on page 125 and
Examine the gas quality on page 126.
• If the Hypertherm cartridge is in good
condition and is installed correctly, the torch
has possible damage. Speak to your
distributor or authorized repair facility.
0-30-1 There is a torch stuck closed
(TSC) condition.
The nozzle and electrode
components inside the
Hypertherm cartridge will not
disconnect from each other
after a Start signal is
received.
Fault
code
Fault
icon
Fault
LEDs Description Solutions

Hypertherm SYNC Powermax 85 Specifications

General

Brand	Hypertherm
Model	SYNC Powermax 85
Category	Welding System
Language	English