Troubleshoot Common Problems
Powermax65/85/105 SYNC Operator Manual 810470 139
0-32-0
Yellow
Red
The system sensed that the
cartridge in use is at
end-of-life.
This fault code stops the system from operating.
Install a new cartridge to remove the fault
condition.
• If you restart the plasma power supply and
try to use the same cartridge, the 0-32-1
fault code shows to remind you that the
cartridge is at end-of-life. Hypertherm
strongly recommends that you install a
new cartridge. Refer to When to replace
the cartridge (fault code 0-32-n) on
page 82.
0-32-1
Yellow
Flashes
yellow
A used cartridge was
installed that had the 0-32-0
fault before and is at
end-of-life.
This fault code does not stop the system from
operating.
• The 0-32-1 fault code reminds you that the
cartridge is at end-of-life. Hypertherm
strongly recommends that you install a
new cartridge. Refer to When to replace
the cartridge (fault code 0-32-n) on
page 82.
0-40-0
Yellow
Yellow
The boost power-factor
correction insulated-gate
bipolar-transistor
(PFC IGBT) is too cold.
This is applicable to CSA and
to Powermax105 SYNC
230 V – 400 V CE models
only.
These fault codes stop the system from
operating. Do the following. You can continue to
use the system when its internal temperature is
no longer too hot or too cold. Hypertherm
recommends that you operate the system only in
external temperatures between -10°C to 40°C
(14°F to 104°F).
• The system is possibly overheated. Keep
the plasma power supply ON to let the fan
decrease the temperature of the internal
components. Refer to Prevent overheating
on page 83.
• Make sure that there is sufficient air flow
around the plasma power supply.
• Make sure that the plasma power supply
cover is installed with the louvers in front of
the fan.
• The system is possibly too cold to operate.
If the internal temperature of the plasma
power supply gets near -30°C (-22°F),
move the system to a warmer location.
0-40-1 The boost PFC IGBT is too
hot.
This is applicable to CSA and
to Powermax105 SYNC
230 V – 400 V CE models
only.
0-40-2 The inverter IGBT is too cold.
0-40-3 The inverter IGBT is too hot.
Fault
code
Fault
icon
Fault
LEDs Description Solutions