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IFM Electronic O1D155 - User Manual

IFM Electronic O1D155
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Operating instructions
Optical distance sensor
O1D155
80297720 / 00 10 / 2020
UK

Table of Contents

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Summary

1 Preliminary Note

1.1 Symbols Used

Explains instructional symbols and notes like Instruction, Reaction, Cross-reference, Important note, and Information.

1.2 Warning Signs Used

Explains the WARNING symbol indicating potential for serious personal injury.

2 Safety Instructions

3 Functions and Features

3.1 Applications

Lists applications including measurement range, background suppression, display, and output signals.

4 Functions

4.1 Output Function Hysteresis

Keeps the switching state stable with measured value variations around the set point.

4.2 Output Function Window

Enables monitoring of a defined acceptable range for object recognition.

4.3 Analogue Output Function

Outputs an analogue signal proportional to the measured distance.

4.4 Switch Off the Laser

How to temporarily switch off the laser for safety and maintenance purposes.

5 Installation

5.1 Installation Conditions

Specifies measuring range, unambiguity range, and advice on object positioning.

5.2 Mounting Accessories

Lists available mounting accessories and their corresponding part numbers.

6 Electrical Connection

6.1 Operation with IO-Link Master

Explains compatibility and connection methods with IO-Link masters (port class A and B).

7 Operating and Display Elements

8 Menu and Parameter Configuration

8.1 Menu Structure

Provides a visual overview of the device's menu hierarchy.

8.2 Explanation of the Menu

Details device parameters like output functions, analogue signals, timing, and display settings.

9 Operating Modes

9.1 Run Mode

Describes the normal operating mode, monitoring function, and output signals.

9.2 Display Mode

Explains how to view parameters and set values on the display.

9.3 Object Reflectivity

Describes how to display and interpret object reflectivity.

9.4 Programming Mode

Refers to the general process of setting parameter values.

10 Parameter Setting

10.1 Parameter Setting in General

General procedures for setting parameters, including value and unit selection.

10.1.1 Setting of the Parameter Value

Step-by-step guide to changing parameter values using the device buttons.

10.1.2 Change from Menu Level 1 to Menu Level 2

Instructions on how to navigate between different menu levels.

10.1.3 Electronic Lock

How to lock and unlock the unit to prevent accidental parameter changes.

10.2 Configuration of the Basic Settings

Covers essential configurations like display unit selection and output functions.

10.2.1 Selection of the Display Unit

How to choose the unit of measurement (mm, m, inch) for parameters.

10.2.2 Setting of the Display

How to configure display update rates and modes.

10.2.3 Configuration of OUT1

How to set the switching functions (hysteresis, window) for output 1.

10.2.4 Hysteresis Function

Explains the hysteresis function and its set/reset points.

10.2.5 Setting of the Switch Point for Hysteresis Function OUT1

How to set the switch point for the OUT1 hysteresis function.

10.2.6 Window Function

Explains the window function for object recognition.

10.2.7 Setting of the Switch Points for Window Function OUT1

How to set the near and far switch points for OUT1 window function.

10.2.8 Configuration of OUT2

How to set switching functions or analogue signals for output 2.

10.2.9 Setting of the Switch Point for Hysteresis Function OUT2

How to set the switch point for the OUT2 hysteresis function.

10.2.10 Setting of the Switch Points for Window Function OUT2

How to set near and far switch points for OUT2 window function.

10.2.11 Scaling of the Measuring Range (Analogue Output)

How to scale the analogue output (4-20mA or 0-10V).

10.3 Teach Mode

Explains how to configure sampling rate and repeatability.

10.3.1 Setting of the Sampling Rate

How to set the sampling rate for measurement updates.

10.3.2 Setting of the Repeatability

How to set the repeatability value.

10.3.3 Table Repeatability and Accuracy

Provides tables for repeatability and accuracy at different sampling rates.

10.4 Extended Functions

Covers advanced functions like delays, damping, and reset.

10.4.1 Setting of the Time Delay for Switching Outputs

How to set switch-on and switch-off delays for outputs.

10.4.2 Setting of the Fault Suppression Time for Switching Outputs; Analogue Output

How to set fault suppression time for outputs and analogue signals.

10.4.3 Reset of all Parameters to Factory Setting

How to restore the device to its default factory settings.

10.4.4 Display of the Software Version Number

How to view the installed software version.

11 IO-Link

11.1 General Information

Overview of the IO-Link interface and its capabilities.

11.2 Device-Specific Information

Where to find IODDs and detailed device information.

11.3 Parameter Setting Tools

Information on required IO-Link hardware and software.

11.4 Extended Functions

IO-Link related extended functions and measured data.

11.4.1 Teach Function

Details available teach functions via IO-Link.

11.4.2 Object Reflectivity

How object reflectivity is provided via IO-Link.

12 Set-up; Operation

12.1 Fault Indication

Table detailing possible causes and display indications for faults.

13 Maintenance, Repair and Disposal

14 Factory Setting

Summary

1 Preliminary Note

1.1 Symbols Used

Explains instructional symbols and notes like Instruction, Reaction, Cross-reference, Important note, and Information.

1.2 Warning Signs Used

Explains the WARNING symbol indicating potential for serious personal injury.

2 Safety Instructions

3 Functions and Features

3.1 Applications

Lists applications including measurement range, background suppression, display, and output signals.

4 Functions

4.1 Output Function Hysteresis

Keeps the switching state stable with measured value variations around the set point.

4.2 Output Function Window

Enables monitoring of a defined acceptable range for object recognition.

4.3 Analogue Output Function

Outputs an analogue signal proportional to the measured distance.

4.4 Switch Off the Laser

How to temporarily switch off the laser for safety and maintenance purposes.

5 Installation

5.1 Installation Conditions

Specifies measuring range, unambiguity range, and advice on object positioning.

5.2 Mounting Accessories

Lists available mounting accessories and their corresponding part numbers.

6 Electrical Connection

6.1 Operation with IO-Link Master

Explains compatibility and connection methods with IO-Link masters (port class A and B).

7 Operating and Display Elements

8 Menu and Parameter Configuration

8.1 Menu Structure

Provides a visual overview of the device's menu hierarchy.

8.2 Explanation of the Menu

Details device parameters like output functions, analogue signals, timing, and display settings.

9 Operating Modes

9.1 Run Mode

Describes the normal operating mode, monitoring function, and output signals.

9.2 Display Mode

Explains how to view parameters and set values on the display.

9.3 Object Reflectivity

Describes how to display and interpret object reflectivity.

9.4 Programming Mode

Refers to the general process of setting parameter values.

10 Parameter Setting

10.1 Parameter Setting in General

General procedures for setting parameters, including value and unit selection.

10.1.1 Setting of the Parameter Value

Step-by-step guide to changing parameter values using the device buttons.

10.1.2 Change from Menu Level 1 to Menu Level 2

Instructions on how to navigate between different menu levels.

10.1.3 Electronic Lock

How to lock and unlock the unit to prevent accidental parameter changes.

10.2 Configuration of the Basic Settings

Covers essential configurations like display unit selection and output functions.

10.2.1 Selection of the Display Unit

How to choose the unit of measurement (mm, m, inch) for parameters.

10.2.2 Setting of the Display

How to configure display update rates and modes.

10.2.3 Configuration of OUT1

How to set the switching functions (hysteresis, window) for output 1.

10.2.4 Hysteresis Function

Explains the hysteresis function and its set/reset points.

10.2.5 Setting of the Switch Point for Hysteresis Function OUT1

How to set the switch point for the OUT1 hysteresis function.

10.2.6 Window Function

Explains the window function for object recognition.

10.2.7 Setting of the Switch Points for Window Function OUT1

How to set the near and far switch points for OUT1 window function.

10.2.8 Configuration of OUT2

How to set switching functions or analogue signals for output 2.

10.2.9 Setting of the Switch Point for Hysteresis Function OUT2

How to set the switch point for the OUT2 hysteresis function.

10.2.10 Setting of the Switch Points for Window Function OUT2

How to set near and far switch points for OUT2 window function.

10.2.11 Scaling of the Measuring Range (Analogue Output)

How to scale the analogue output (4-20mA or 0-10V).

10.3 Teach Mode

Explains how to configure sampling rate and repeatability.

10.3.1 Setting of the Sampling Rate

How to set the sampling rate for measurement updates.

10.3.2 Setting of the Repeatability

How to set the repeatability value.

10.3.3 Table Repeatability and Accuracy

Provides tables for repeatability and accuracy at different sampling rates.

10.4 Extended Functions

Covers advanced functions like delays, damping, and reset.

10.4.1 Setting of the Time Delay for Switching Outputs

How to set switch-on and switch-off delays for outputs.

10.4.2 Setting of the Fault Suppression Time for Switching Outputs; Analogue Output

How to set fault suppression time for outputs and analogue signals.

10.4.3 Reset of all Parameters to Factory Setting

How to restore the device to its default factory settings.

10.4.4 Display of the Software Version Number

How to view the installed software version.

11 IO-Link

11.1 General Information

Overview of the IO-Link interface and its capabilities.

11.2 Device-Specific Information

Where to find IODDs and detailed device information.

11.3 Parameter Setting Tools

Information on required IO-Link hardware and software.

11.4 Extended Functions

IO-Link related extended functions and measured data.

11.4.1 Teach Function

Details available teach functions via IO-Link.

11.4.2 Object Reflectivity

How object reflectivity is provided via IO-Link.

12 Set-up; Operation

12.1 Fault Indication

Table detailing possible causes and display indications for faults.

13 Maintenance, Repair and Disposal

14 Factory Setting

Overview

This document describes the O1D155 optical distance sensor, a device designed for precise distance measurement and object detection.

Function Description

The O1D155 operates as an optical distance sensor, capable of measuring distances between 0.3 and 6 meters. It incorporates a background suppression feature that effectively ignores objects beyond a range of 6 to 100 meters, ensuring accurate readings within the desired sensing area. The sensor provides two configurable output signals based on the set output functions, allowing for flexible integration into various applications.

The sensor offers several output functions:

  • Hysteresis Function: This function stabilizes the switching state of the output when the measured value fluctuates around the sensing range. Both outputs (OUT1 and OUT2) can be configured for hysteresis. The set and reset points are symmetrically arranged around a selected switch point. Hysteresis is calculated based on the repeatability with a safety factor of 1.5. For an "Hno" (normally open) configuration, the output switches when an object approaches and reaches the set point (A). It will not switch back until the object is removed and the reset point (B) is exceeded, where B is greater than A. Conversely, for an "Hnc" (normally closed) configuration, the output switches off when the object approaches and switches on when it is removed.
  • Window Function: This function enables the monitoring of a defined acceptable range. Both outputs (OUT1 and OUT2) can be set as window functions. This allows the sensor to detect if an object is present or not present within a specified "near" and "far" distance. The window limit values ([nSPx] and [FSPx]) also incorporate a switching hysteresis for stable operation.
  • Analogue Output Function: The sensor can provide an analogue signal on output 2 (OUT2) that is proportional to the measured distance. This output can be configured as either a current output (4-20 mA) or a voltage output (0-10 V). The analogue start point (ASP) defines the measured value at which 4 mA / 0 V are provided, and the analogue end point (AEP) defines the measured value for 20 mA / 10 V. The AEP can be set before the ASP to implement a falling edge. A minimum distance of 100 mm is required between ASP and AEP.

For safety and maintenance, the laser of the unit can be temporarily switched off via an input on pin 5. A "Low" signal or no connection keeps the laser "On," while a "High" signal switches it "Off."

The unit is compatible with IO-Link master port class A (type A). For operation with IO-Link master port class B (type B), specific wiring configurations are required due to the shared supply voltage on pins 2 and 5.

Usage Features

The O1D155 features a 10-segment display that shows the measured value. Operating and display elements include:

  • Green LEDs (4x): Indicate power and the selected display unit (mm, m, inch).
  • Yellow LEDs (4x): Indicate the switching status of the outputs; they light up when the corresponding output is switched.
  • 4-digit alphanumeric display: Shows the measured distance, parameters, and parameter values.
  • [SET] Programming button: Used for setting parameter values (scrolling by holding, incrementing by pressing once).
  • [MODE/ENTER] Programming button: Used for selecting parameters and acknowledging parameter values.

The sensor operates in several modes:

  • Run Mode: The normal operating mode after power-on. The unit performs its monitoring function and generates output signals based on the set parameters. The display shows the current distance, and yellow LEDs indicate output switching status.
  • Display Mode: Accessed by briefly pressing [MODE/ENTER]. This mode allows users to view parameters and their set values. The unit remains internally in operating mode. Parameters can be scrolled through by pressing [MODE/ENTER], and their values displayed by pressing [SET]. The unit returns to Run mode after 15 seconds of inactivity.
  • Object Reflectivity Mode: Accessed by pressing [SET] in Run mode. The unit displays an orientation value for object reflectivity (e.g., +100 for a white object, +020 for a grey object). This value is also available as a process data value via IO-Link.
  • Programming Mode: Used for setting parameter values. The unit continues its monitoring function with existing parameters until changes are confirmed.

Parameter setting involves selecting the display unit first to avoid rounding errors. Parameters are selected using [MODE/ENTER], values are set using [SET] (pressed and held to flash, then incremented by single presses), and confirmed with [MODE/ENTER]. The unit can be electronically locked to prevent unintentional settings.

Extended functions include:

  • Time Delay for Switching Outputs: Configurable switch-on ([dSx]) and switch-off ([drx]) delays (0 to 5 seconds in 0.1-second steps).
  • Fault Suppression Time for Measured Signal: Configurable damping ([dFo]) time (0 to 5 seconds) to suppress short-term saturation from direct reflection or strong brightness fluctuations. During this delay, the last valid measured value is displayed, and output signals remain unchanged. This also suppresses "too much light" and "not enough light" error types.
  • Display Settings: Seven options for updating the measured value display (50 ms, 200 ms, 600 ms, and rotated versions), or deactivating the display in Run mode. LEDs remain active even if the display is off.
  • Restore Factory Setting: Resets all parameters to their default values.
  • Software Version Display: Shows the current software version number.

IO-Link functionality provides direct access to sensor values and parameters, allowing for configuration during operation. It also supports extended functions like "Teach on background" and "Two-point teaching," detailed in the IODD (IO-Link Device Description). Object reflectivity is provided via the display and as a process data value, useful for detecting sensor soiling.

Maintenance Features

The O1D155 is designed for reliable operation with minimal maintenance.

  • Faulty sensors: Must only be repaired by the manufacturer.
  • Front lens: Should be kept free from soiling to ensure accurate measurements.
  • Disposal: After use, the unit should be disposed of in an environmentally friendly manner, in accordance with applicable national regulations.
  • Laser diode lifetime: The laser diode has a lifetime of 50,000 hours.
  • Fault Indication: The unit provides various fault indications on the display, such as "too much light" ([++]), "too little light" ([--]), "object too near" ([nEAr]), "object too far" ([FAr]), "plausibility error" ([Errp] for objects moving too fast), "laser switched off" ([LOFF]), and "short circuit" ([SC1], [SC2], [SC]). These indications help in diagnosing and troubleshooting operational issues.

IFM Electronic O1D155 Specifications

General IconGeneral
Wavelength650 nm
Housing materialPlastic
Lens materialPMMA
ProtectionReverse polarity protection
Light sourceLaser
Laser protection class2 (IEC 60825-1)
Supply voltage10-30 V DC
Operating temperature-25 to +60 °C
Storage temperature-40°C to +70°C

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