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InstroTek CoreDry User Manual

InstroTek CoreDry
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www.InstroTek.com
OPERATING MANUAL
innovators in instrumentation technology
Rapid Asphalt Drying System
CORE
DRY
®
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InstroTek CoreDry Specifications

General IconGeneral
BrandInstroTek
ModelCoreDry
CategoryLaboratory Equipment
LanguageEnglish

Summary

Important Safety Precautions

Heater and Hot Chamber Warning

Warning about the drying chamber becoming very hot during and after the test.

Vapor Trap Freezing Warning

Awareness of the vapor trap reaching temperatures below freezing.

Electrical Hazard and Cabinet Access Warning

Warning about 120V present inside the cabinet; do not probe or remove cover without contact.

Maintenance and Repair Restrictions

Maintenance and Repair Guidelines

Unit maintenance must be done by trained technicians; do not attempt repairs.

Vacuum Pump Oil Change Schedule

Change vacuum pump oil after 80 hours of use, using recommended vacuum oil.

Filter Replacement Schedule

Change tank filters every 1-2 months and exhaust filter annually.

Technical Support Contact

Call InstroTek at (919) 875-8371 for technical assistance and questions.

Introduction to CoreDry

CoreDry Unit Overview and Purpose

Introduction to the CoreDry as a new device for rapid vacuum drying of samples.

Application and Benefits

Addresses industry need for rapid testing, providing results in minutes for density or moisture content.

CoreDry Operational Principle

Uses high vacuum and thermoelectric cold trap to draw, evaporate, and condense water.

CoreDry Components Identification

Front View Components

Identifies key components visible on the front of the CoreDry unit.

Back View Components

Identifies connection points and service components on the rear of the unit.

Getting Started: Setup and Quick Start

Initial Setup and Placement

Instructions for unpacking, placing the unit, and ensuring proper ventilation.

Vacuum Pump Oil Filling Procedure

Guidance on filling the vacuum pump with oil for initial use or maintenance.

Preparing Components for Operation

Locating and preparing accessories like the sample chamber lid and flow plate.

Powering On and System Initialization

Steps for powering on the unit and initial system preparation cycles.

Daily Test and Status Checks

Interpreting Drying Status Indicators

Explanation of screen messages indicating sample dryness and vacuum levels.

Daily Operational Check Procedure

Procedure for cleaning and performing a sample-free test to verify vacuum performance.

Drying Samples Procedure

Optimizing Sample Drying Time

Tips for speeding up drying, such as single-sample drying and sample temperature.

Performing a Sample Drying Cycle

Steps for placing sample, closing lid, and starting the drying operation.

Managing Difficult Samples

Procedure for handling samples that are not completely dry after multiple cycles.

Cold Trap Maintenance and Care

Cold Trap Cleaning Between Samples

Instructions for removing moisture accumulation from the cold trap.

Caution on Cleaning Materials

Warning to use lint-free cloths and avoid paper towels for cleaning.

CoreDry Menu Functions

Navigating the Menu System

Instructions on using buttons to access and control menu options.

Programming Drying Settings

Using the 'Program #' menu to define up to 5 different drying settings.

Maintenance Tracking Menus

Accessing 'Oil Change', 'Run Hours', 'Max Cycles', 'Cool Time' for system status.

System Diagnostics Menu

Utilizing the 'Self-Test' feature to check operational status of system components.

Menu Function Details

Maintenance Timer Resets

Resetting timers for Oil, Tank Filter, and Exhaust Filter after maintenance.

User Interface Settings

Adjusting the 'Beeper Vol.' setting for audible alerts.

Aggregate Moisture Content Testing

Setting Up for Aggregate Testing

Configuring the CoreDry to Program 2 and preparing the sample chamber.

Sample Preparation and Weighing

Preparing the aggregate fixture, weighing aggregates (Weight A), and taring the scale.

Drying and Measuring Dry Aggregate

Running the drying cycle and weighing the fixture with dry aggregate (Weight B).

Aggregate Testing Results

Handling Incomplete Drying

Procedure for re-orienting and continuing drying for samples not fully dry.

Calculating Moisture Content

Formula for determining moisture content: (Weight A – Weight B).

Aggregate Sample Weight Guidance

Recommended sample weights for different types of aggregates.

Emulsion Testing with eDry™ Kit

eDry™ Kit Introduction and Purpose

Accessory kit for rapid drying of asphalt emulsions to recover residual asphalt.

eDry™ Equipment Components

Listing of essential kit items: metal pan, silicone sheet, rack, and applicator.

Emulsion Sample Preparation

eDry™ Kit Contents

Detailed list of all items included in the eDry™ kit.

Emulsion Sample Preparation (Part 1)

Preparing workspace and weighing a clean silicone sheet and metal pan.

Emulsion Sample Processing

Emulsion Sample Preparation (Part 2)

Pouring emulsion onto silicone sheet and spreading with thin-film applicator.

Weighing and Cleaning Applicator

Weighing pan/sheet/emulsion promptly and cleaning the applicator.

Drying and Measuring Emulsion Samples

Drying Emulsion Samples in CoreDry

Placing prepared pans on rack, repeating prep, and selecting Program 5 for drying.

Emulsion Testing Results and Cleaning

Measuring Dried Emulsion Samples

Removing rack after drying, weighing pans to calculate residual content.

Cleaning Silicone Sheets

Instructions for removing residual binder from silicone sheets and washing them.

Solvent Usage Warning for Cleaning

Warning against using specific solvents on silicone sheets due to property changes.

Routine Maintenance

Tank Filter Maintenance

Cleaning or replacing tank filters and resetting the timer.

Vacuum Pump Oil Change Schedule

Procedure for changing vacuum pump oil every 80 hours of use.

Vacuum Pump Maintenance

Vacuum Pump Oil Change Procedure

Detailed steps for draining and refilling the vacuum pump oil.

Pump Filter Replacement

Recommendation to change pump filter if vacuum is low or every 12 months.

Pump Filter Replacement Procedure

Tools and Preparation for Filter Change

Lists required tools and initial steps for replacing pump filters.

Removing and Replacing Exhaust Filter

Guides on locating, removing, and installing the exhaust filter.

Pump Filter Replacement Details

Resetting Exhaust Filter Timer

Resetting the exhaust filter timer via menu option 10 after replacement.

Welch Pump Filter Replacement

Specific instructions for changing filters on Welch pump models.

Welch Pump Filter and Vacuum Verification

Replacing Welch Pump Filter Elements

Detailed steps for removing and installing filter elements on Welch pumps.

Resetting Exhaust Filter Timer (Welch)

Resetting the exhaust filter timer after replacement for Welch pumps.

Vacuum Pressure Verification Steps

Procedure to verify vacuum pressure accuracy using a gauge.

Vacuum Pressure Offset Adjustment

Adjusting Vacuum Pressure Offset

Contacting InstroTek for instructions on adjusting vacuum pressure offset.

Troubleshooting Common Issues

CoreDry Unit Not Powering On

Troubleshooting steps for when the unit fails to power on.

Vacuum Draw Problems

Addressing issues where the CoreDry runs but does not draw vacuum.

Slow Sample Drying Issues

Solutions for when the CoreDry takes longer than expected to dry samples.

Troubleshooting Specific Problems

Vacuum Release Problems

Troubleshooting steps for when the CoreDry unit fails to release vacuum.

Oil Change Warning Indicator

Guidance for responding to the warning screen prompting an oil change.

Product Warranty Information

Warranty Coverage and Period

Details the 1-year warranty, covered components, and conditions of use.

Warranty Voiding Conditions

Circumstances that will void the warranty, such as misuse or unauthorized repairs.

Liability Limitations and Exclusions

Outlines limitations on liability and exclusions from warranty coverage.

Contact and Support Information

InstroTek Official Contact Details

Provides the official website address and primary phone number for InstroTek.

InstroTek Office Locations and Contacts

InstroTek Regional Office Information

Lists various InstroTek office locations with their respective phone numbers for service.