Intellitec 800 User Manual

50 AMP EMS MODEL 800 DISTRIBUTION PANEL
P/N 00-00894-300
s a centralized power switching, fusing and distribution center. Power
from the 120/240 volt power source is fed into the box. The potential of lethal electrical shock is present in this
box. Inadvertent shorts at this box could result in damage and/or injury. All servicing of this box should be done
ONLY by a qualified Service Technician.
Diagnostic tools required: Low current Test Light,Accurate Voltmeter (digital read-out preferred),
Clamp-onAC ammeter.
CAUTION
The 50 AMP SMART EMS - Model 800 i
50 AMP
SMART EMS
SMARTENERGYMANAGEMENTSYSTEM
ENCLOSED ENERGY MANAGEMENT EQUIPMENT
MODEL800
50 AMP SERVICE MAIN & SUB PANEL
by
MADE IN THE U.S.A.
Intellitec
222333 444 555 6
DANGER:
HAZARD OF ELECTRICAL SHOCK OR BURN. TURN OFF POWER SUPPLY ON THIS EQUIPMENT BEFORE WORKING INSIDE.
INVERTER LOADS SUBPANEL
LINE 2LINE 1
66M
A
I
N
M
A
I
N
111
4L54
R
LISTED
US
C
SERVICE MANUAL
1
50 Amp EMS Display Panel
P/N 00-00903-050 (Ivory)
P/N 00-00903-150 (Black)
131 Eisenhower Lane North
Lombard, IL 60148
630.268.0010 / 1.800.251.2408
50 AMP Smart Energy Management System Model 800
TM
P/N 53-00894-100 Rev. E 030807
www.intellitec.com
Intellitec

Intellitec 800 Specifications

General

Brand	Intellitec
Model	800
Category	Measuring Instruments
Language	English

Summary

SERVICE MANUAL

50 Amp EMS Display Panel Overview

Details the components and functions of the EMS Display Panel.

50 AMP EMS MODEL 800 DISTRIBUTION PANEL

Provides information on the 50 AMP EMS Model 800 Distribution Panel.

Important Safety Caution

Highlights critical safety warnings regarding electrical shock and injury.

PRODUCT DESCRIPTION

Circuit Breaker Functionality

Explains the role and types of circuit breakers used in the system.

System Communications and Control

Describes the RV Multiplex/PMC system and communication status LEDs.

Energy Management System Operation

Details how the EMS manages power sources and controls loads.

CONTROLLED LOADS AND SERVICE MODES

Operation with Available Service Types

Explains how the EMS operates based on vehicle power sources.

240 VAC 50A Service Configuration

Details system behavior during 240 VAC 50 Amp service input.

120 VAC Generator Service Operation

Describes system operation when connected to a 120 VAC generator.

120 VAC Shore Power Operation

Explains system behavior and load shedding for 120 VAC shore power.

DISPLAY PANEL FEATURES

Service Type and Load Meter Display

Explains the function of service type LEDs and the load meter display.

Stored Load Value Display Mode

Describes how to access and view stored current values for loads.

INSTALLATION PROCEDURES

Control Module Installation Overview

Provides guidance on installing the EMS Control Module.

Low Voltage Connection Side Details

Details low voltage connections for the EMS Control Module.

SHEDDING ORDER DETERMINATION

Load Shedding Configuration Settings

Explains how to configure the shedding order using dip-switches.

DISTRIBUTION PANEL INSTALLATION

Distribution Panel Mounting Cutout

Specifies the dimensions for cutting a mounting hole for the panel.

Recommended Circuit Breaker Types

Lists suitable circuit breaker brands and types for the panel.

DISTRIBUTION PANEL WIRING CONNECTIONS

J6 Terminal Block Wiring Guide

Details the connections for the J6 terminal block on the EMS module.

J7 Terminal Block Wiring Guide

Details the connections for the J7 terminal block on the EMS module.

J2 Power Connector Pinout

Describes the pin configuration for the J2 power connector.

DISTRIBUTION PANEL WIRING (continued)

J4 Low Voltage Load Control Wiring

Details the wiring for low voltage load control using J4 connector.

Air Conditioner Control Wiring Methods

Explains methods for controlling air conditioners via relays 5 and 6.

DISPLAY PANEL INSTALLATION AND TESTING

Remote Display Panel Mounting Cutout

Provides dimensions for cutting a hole for the remote display panel.

Display Panel Configuration Wiring

Explains how wiring determines system configuration (Stand-Alone, Multiplex, PMC).

HI-POT TEST PROCEDURE

Outlines the steps for performing a Hi-Pot test for installation assurance.

SYSTEM TEST AND FUSE INFORMATION

System Test Procedure Steps

Details the steps for testing the EMS system functionality.

F1 Fuse Specification and Warning

Specifies the F1 fuse rating and warns against using higher ratings.

EMS Control Module Connector Pinouts

Lists pin functions for J1, J2, J3, and J4 connectors.

EMS CONTROL MODULE PINOUTS (CONTINUED)

J5 Display Panel Connector Pinout

Details the pin functions for the J5 Display Panel connector.

J6 Terminal Block Functions

Lists the functions for each position on the J6 terminal block.

J7 Terminal Block Functions

Lists the functions for each position on the J7 terminal block.

TROUBLESHOOTING GUIDE

No 120V Appliances Working

Troubleshooting steps for when no 120V appliances are operational.

Controlled Appliances Not Operating

Steps to diagnose issues when controlled appliances fail to operate.

Partial Appliance Operation

Guidance for when some controlled appliances work, but others do not.

Branch Circuit Breaker Tripping

Troubleshooting steps for breakers tripping upon power application.

Air Conditioner Operational Issues

Steps to resolve problems with air conditioner functionality.

TROUBLESHOOTING GUIDE (CONTINUED)

Incorrect Load Shedding Order

Steps to correct issues with the determined load shedding sequence.

Remote Display Malfunction Diagnosis

Troubleshooting steps for display issues like strange characters.

Generator Service Status Indicator

Steps to resolve issues with the GEN SET service indicator.

50A Service Status Indicator

Steps to resolve issues with the 50 AMP service indicator not displaying.

TYPICAL WIRING DIAGRAM