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INVT Goodrive GD35-004G-4-H1 User Manual

INVT Goodrive GD35-004G-4-H1
298 pages
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Goodrive35 Series
Closed-loop Vector Control VFD

Table of Contents

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INVT Goodrive GD35-004G-4-H1 Specifications

General IconGeneral
BrandINVT
ModelGoodrive GD35-004G-4-H1
CategoryController
LanguageEnglish

Summary

Chapter 1 Safety Precautions

1.4 Safety Guidelines

Provides essential safety rules for operating the VFD, including power disconnection and authorized personnel.

1.4.1 Delivery and Installation

Safety instructions for VFD delivery and installation, emphasizing fire-retardant materials and avoiding water contact.

1.4.2 Commission and Running

Safety precautions during VFD commissioning and operation, warning against unauthorized operations and self-start.

Chapter 2 Quick Start-up

2.6 Basic Commission

Steps for basic VFD commissioning, including motor type selection, autotuning, and direction check.

Chapter 4 Installation Guide

4.2 Mechanical Installation

Guidelines for VFD mechanical installation, covering environment, direction, and mounting methods.

4.2.1 Installation Environment

Specifies environmental conditions for VFD installation, including temperature, humidity, and altitude requirements.

4.3 Standard Wiring

Provides standard wiring diagrams for the main circuit connections of the VFD.

4.3.1 Main Circuit Connection Diagram

Detailed diagrams showing the main circuit connections for different VFD models and power ratings.

4.4 Standard Wiring (Control Circuit)

Wiring diagrams and instructions for the VFD's control circuit connections.

4.4.1 Wiring Diagram of Basic Control Circuit

Illustrates the basic wiring for control circuits, including multi-function inputs and outputs.

4.5.1 Protecting the VFD and Input Power Cable in Short-Circuit Situations

Measures to protect the VFD and input power cable from short circuits and thermal overload.

4.5.2 Protecting the Motor and Motor Cable in Short-Circuit Situations

Details on protecting motor and motor cables against short circuits, assuming proper VFD and cable dimensioning.

4.5.3 Protecting the Motor Against Thermal Overload

Explanation of VFD's internal motor thermal protection function to prevent overload.

Chapter 5 Keypad Operation Procedures

5.3.3 Displayed State of Fault

Describes how the keypad displays fault codes and indicates alarm states.

5.4.1 How to Modify the Function Codes of the VFD

Step-by-step guide on modifying VFD function codes through the three-level menu system.

Chapter 6 Function Parameters

6.2 Goodrive35 General Series Function Parameters

Details the organization of function parameters into groups (P00-P29) and the 3-level menu structure.

P00 Group Basic Function Group

P00.15 Motor Parameter Autotuning

Initiates motor parameter autotuning (rotation or static) for optimal VFD control performance.

P01 Group Start-up and Stop Control

P01.00 Start Mode

Selects the VFD start mode: direct start, start after DC brake, or start after rotation speed tracking.

P02 Group Motor 1

P02.00 Motor Type 1

Selects the motor type: Asynchronous Motor (AM) or Synchronous Motor (SM).

P02.01 Rated Power of Asynchronous Motor 1

Sets the rated power of the asynchronous motor for control performance.

P02.02 Rated Frequency of Asynchronous Motor 1

Sets the rated frequency of the asynchronous motor for control performance.

P02.03 Rated Speed of Asynchronous Motor 1

Sets the rated speed of the asynchronous motor for control performance.

P02.04 Rated Voltage of Asynchronous Motor 1

Sets the rated voltage of the asynchronous motor for control performance.

P02.05 Rated Current of Asynchronous Motor 1

Sets the rated current of the asynchronous motor for control performance.

P02.06 Stator Resistor of AM 1

Sets the stator resistance of the asynchronous motor for high-performance vector control.

P02.07 Rotor Resistor of AM 1

Sets the rotor resistance of the asynchronous motor for high-performance vector control.

P02.08 Leakage Inductance of AM 1

Sets the leakage inductance of the asynchronous motor for high-performance vector control.

P02.09 Mutual Inductance of AM 1

Sets the mutual inductance of the asynchronous motor for high-performance vector control.

P02.10 Non-Load Current of AM 1

Sets the non-load current of the asynchronous motor for high-performance vector control.

P02.26 Motor 1 Overload Protection

Configures motor overload protection: no protection, common motor, or variable-frequency motor.

P02.27 Motor 1 Overload Protection Coefficient

Sets the coefficient for motor overload protection, influencing trip sensitivity.

P03 Group Vector Control

P03.00 ASR Proportional Gain 1

Sets the proportional gain for the Automatic Speed Regulator (ASR) in vector control.

P03.01 ASR Integral Time 1

Sets the integral time for the Automatic Speed Regulator (ASR) in vector control.

P03.03 ASR Proportional Gain 2

Sets the proportional gain for the Automatic Speed Regulator (ASR) at higher frequencies.

P03.04 ASR Integral Time 2

Sets the integral time for the Automatic Speed Regulator (ASR) at higher frequencies.

P03.09 ACR Proportional Coefficient P

Sets the proportional gain for the Automatic Current Regulator (ACR) for dynamic response.

P03.10 ACR Integral Coefficient I

Sets the integral coefficient for the Automatic Current Regulator (ACR) for control accuracy.

P03.11 Torque Setting Method

Enables torque control mode and selects the torque setting source (Keypad, Analog, Communication).

P03.29 Torque Control Mode

Configures the torque control mode, including command selection, compensation, and filtering.

P04 Group SVPWM Control

P04.00 Motor 1 V/F Curve Setting

Defines the V/F curve for Motor 1: straight line, multi-dots, or customized.

P04.01 Torque Boost of Motor 1

Sets the torque boost for low-frequency torque compensation of Motor 1.

P04.13 Motor 2 V/F Curve Setting

Defines the V/F curve for a second motor, similar to Motor 1 settings.

P05 Group Input Terminals

P05.01 S1 Terminals Function

Assigns a function to the S1 terminal (e.g., Forward running, Coast to stop, Fault reset).

P05.02 S2 Terminals Function

Assigns a function to the S2 terminal (e.g., Reverse running, Fault reset, Multi-step speed).

P05.03 S3 Terminals Function

Assigns a function to the S3 terminal (e.g., 3-wire control, Coast to stop, Frequency setting UP).

P05.04 S4 Terminals Function

Assigns a function to the S4 terminal (e.g., Forward jogging, Fault reset, Frequency setting DOWN).

P05.05 S5 Terminals Function

Assigns a function to the S5 terminal (e.g., Reverse jogging, Operation pause, ACC/DEC time).

P05.06 S6 Terminals Function

Assigns a function to the S6 terminal (e.g., Coast to stop, External fault input, ACC/DEC time).

P05.07 S7 Terminals Function

Assigns a function to the S7 terminal (e.g., Fault reset, Frequency setting UP, Multi-step speed).

P05.08 S8 Terminals Function

Assigns a function to the S8 terminal (e.g., Operation pause, Frequency setting DOWN, Multi-step speed).

P05.09 HDI Terminal Function

Assigns functions to the HDI terminal (e.g., High speed pulse input, Digital input, PLC functions).

P05.13 Terminals Control Running Mode

Selects the terminal control mode for running commands (2-wire or 3-wire).

P06 Group Output Terminals

P07 Group Human-Machine Interface

P07.27 Current Fault Type

Displays the type of the current fault detected by the VFD.

P07.28 Type of the Last Fault

Shows the type of the most recent past fault that occurred.

P08 Group Enhanced Function

P08.19 High-Frequency ACR Proportional Coefficient

Sets the proportional gain for the ACR at high frequencies in vector control.

P08.20 High-Frequency ACR Integral Coefficient

Sets the integral coefficient for the ACR at high frequencies in vector control.

P08.22 Inertia Identification Torque

Sets the torque required for normal inertia identification, accounting for friction.

P08.23 Inertia Identification

Initiates or disables inertia identification process for motor parameterization.

P08.24 System Inertia

Allows manual setting of system inertia if it is known, or displays identified inertia.

P08.26 Stopping Protection for Undervoltage

Configures undervoltage stopping behavior: internal setting or using P8.27.

P08.27 Stopping Voltage for Undervoltage

Sets the bus voltage threshold for undervoltage stopping protection.

P08.31 Motor Shifting

Selects the channel for shifting between two motors (Terminal, Modbus, PROFIBUS/CANopen).

P09 Group PID Control

P09.00 PID Reference Source

Selects the source for the PID reference signal (Keypad, Analog, Communication, Multi-step).

P09.01 Keypad PID Preset

Sets the PID reference value directly via the keypad.

P09.02 PID Feedback Source

Selects the source for the PID feedback signal (AI1-AI3, HDI, Communication).

P09.04 Proportional Gain (Kp)

Sets the proportional gain (Kp) of the PID controller, affecting response strength.

P09.05 Integral Time (Ti)

Sets the integral time (Ti) for the PID controller, affecting steady-state error correction.

P09.06 Differential Time (Td)

Sets the derivative time (Td) for the PID controller, affecting response to error changes.

P09.08 PID Control Deviation Limit

Defines the maximum deviation for PID control, impacting system accuracy and stability.

P09.11 Detection Value of Feedback Offline

Sets the threshold for detecting offline feedback in the PID system.

P09.13 PID Adjustment

Configures PID adjustment behavior regarding integral action and output direction.

P10 Group Simple PLC and Multi-step Speed Control

P10.00 Simple PLC

Configures the Simple PLC operation mode: stop after one run, run at final value, or cycle running.

P11 Group Protective Parameters

P11.00 Phase Loss Protection

Enables or disables input and output phase loss protection.

P11.03 Overvoltage Stall Protection

Enables or disables overvoltage stall protection.

P11.04 Voltage Protection of Overvoltage Stall

Sets the voltage protection threshold for overvoltage stall.

P11.05 Current Limit Action Selection

Selects the action for current limit: invalid or valid.

P11.06 Automatic Current Limit

Controls the automatic current limiting behavior based on output current detection.

P11.08 Overload Pre-alarm of Motor/VFD

Configures overload pre-alarm for motor and VFD based on current and time.

P11.09 Overload Pre-alarm Detection

Sets the detection thresholds and conditions for overload pre-alarm.

P11.11 Underload Pre-alarm Detection

Sets the detection thresholds and conditions for underload pre-alarm.

P12 Group Motor 2

P12.00 Motor Type 2

Selects the motor type for the second motor: Asynchronous Motor (AM) or Synchronous Motor (SM).

P12.01 Rated Power of Asynchronous Motor 2

Sets the rated power of the asynchronous motor for the second motor configuration.

P12.02 Rated Frequency of Asynchronous Motor 2

Sets the rated frequency of the asynchronous motor for the second motor configuration.

P12.03 Rated Speed of Asynchronous Motor 2

Sets the rated speed of the asynchronous motor for the second motor configuration.

P12.04 Rated Voltage of Asynchronous Motor 2

Sets the rated voltage of the asynchronous motor for the second motor configuration.

P12.05 Rated Current of Asynchronous Motor 2

Sets the rated current of the asynchronous motor for the second motor configuration.

P12.15 Rated Power of Synchronous Motor 2

Sets the rated power of the synchronous motor for the second motor configuration.

P12.16 Rated Frequency of Synchronous Motor 2

Sets the rated frequency of the synchronous motor for the second motor configuration.

P12.17 Number of Poles Pairs for Synchronous Motor 2

Sets the number of poles pairs for the synchronous motor 2.

P12.18 Rated Voltage of Synchronous Motor 2

Sets the rated voltage of the synchronous motor 2.

P12.19 Rated Current of Synchronous Motor 2

Sets the rated current of the synchronous motor 2.

P12.26 Motor 2 Overload Protection

Configures overload protection for Motor 2: no protection, common motor, or VFD motor.

P12.27 Motor 2 Overload Protection Coefficient

Sets the overload protection coefficient for Motor 2.

P13 Group SM Control

P14 Group Serial Communication

P15 Group PROFIBUS/CANopen Function

P16 Group Ethernet Function

Chapter 7 Basic Operation Instruction

7.2 First Powering On

Guides through the initial power-on procedure, including checks and expected VFD status.

7.3 Vector Control

Explains vector control principles for asynchronous motors and recommendations for parameter input and autotuning.

7.4 SVPWM Control

Details SVPWM control, suitable for high control accuracy and multi-motor applications.

7.5 Torque Control

Explains torque control mode, focusing on stable torque and ensuring setting matches output.

7.6 Parameters of the Motor

Provides guidance on setting motor parameters and performing motor autotuning for optimal performance.

7.7 Start-up and Stop Control

Describes the three states of VFD start-up and stop control and available starting modes.

7.8 Frequency Setting

Explains various methods for setting the VFD frequency using main and assistant channels.

7.9 Analog Input

Details the configuration and use of analog input terminals (AI1, AI2, AI3) for VFD control.

Chapter 8 Fault Tracking

8.3 How to Reset

Methods for resetting VFD faults: keypad, digital input, or power cycling.

8.5 Fault Instruction and Solution

Provides a systematic approach to diagnosing and resolving VFD faults.

8.5.1 VFD Faults and Solutions

A table listing common VFD faults, their causes, and recommended solutions.

8.6 Common Fault Analysis

Flowcharts for analyzing common VFD faults like motor not working or motor vibration.

8.6.1 The Motor Does Not Work

Troubleshooting guide for when the motor fails to operate.

8.6.3 Overvoltage

Troubleshooting guide for overvoltage faults, checking input power and braking settings.

8.6.4 Undervoltage Fault

Troubleshooting guide for undervoltage faults, checking power supply and air switch status.

8.6.8 Overcurrent

Troubleshooting guide for overcurrent faults, checking motor parameters and wiring.

Chapter 9 Routine Maintenance

9.3.1 Replacing the Cooling Fan

Step-by-step instructions for safely replacing the VFD cooling fan.

Chapter 10 Communication Protocol

10.3 Application of the VFD

Explains how the VFD applies the Modbus protocol using RTU mode and RS485 physical layer.

10.4 RTU Command Code and Communication Data Illustration

Illustrates RTU command codes for reading and writing data, including frame structures and examples.

10.4.8 Example of Writing and Reading

Provides examples of Modbus commands for reading and writing VFD data and parameters.

10.5 Common Communication Fault

Lists common communication faults and their possible causes and solutions.

Appendix A Extension Card

A.2.2 EC-TX-103 Communication Card

Describes the EC-TX-103 communication card for connecting VFDs to PROFIBUS networks.

A.2.6 Installation of EC-TX-103 Communication Card

Provides instructions for installing the EC-TX-103 communication card, including ambient and electrical setup.

A.2.8 PROFIBUS-DP Communication

Details PROFIBUS-DP communication, including service access points and information frame structure.

Appendix D Optional Peripheral Accessories

D.5 Breaker and Electromagnetic Contactor

Recommends adding fuses and configuring breakers/contactors for overload and short-circuit protection.

D.8 Brake System

Details the selection and installation of brake components like resistors and units for deceleration energy dissipation.

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