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jcb
Compact Excavator
8020 CTS
jcb 8020 CTS User Manual
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Maintenance
Body and Framework
131
9821/6100-4
131
Figure 102.
G
H
C
A
D
E
H
F
F
B
A
Dipper ram pivot pins
B
Bucket ram pivot pins
C
Bucket pivot pins
D
Boom ram pivot pins
E
Kingpost ram pivot pins
F
Swing ram pivot pins
G
Dozer ram pivot pins
H
Dozer arm pivot pins
142
144
Table of Contents
Default Chapter
5
Table of Contents
5
Contents
11
Acronyms Glossary
11
Introduction
13
About this Manual
13
Model and Serial Number
13
Using the Manual
13
Left-Hand Side, Right-Hand Side
13
Cab/Canopy
14
Cross References
14
Location of Manual
14
Safety
15
Safety - Yours and Others
15
Safety Warnings
15
General Safety
16
Clothing and Personal Protective Equipment (PPE)
17
About the Product
19
Introduction
19
General
19
Name and Address of the Manufacturer
19
Product Compliance
19
Description
20
General
20
Intended Use
20
Log Moving/Object Handling
20
Optional Equipment and Attachments
20
Danger Zone
20
Main Component Locations
21
Product and Component Identification
22
Machine
22
Engine
22
Operator Protective Structure
23
Safety Labels
24
General
24
Safety Label Identification
24
Operator Station
26
Component Locations
26
Interior Switches
27
Ignition Switch
27
Cab Interior Light
27
Console Switches
28
General
28
Work Lights
28
Beacon
28
Overload Warning System
28
Window Wipers
29
Operation Introduction General
31
Operating Safety
32
General
32
Worksite Safety
34
Risk Assessment
35
Walk-Around Inspection
37
General
37
Entering and Leaving the Operator Station
38
General
38
Emergency Exit
40
Doors
42
Operator Door
42
Windows
43
Front Window
43
Side Window
44
Battery Isolator
46
General
46
Before Starting the Engine
47
General
47
Operator Seat
48
General
48
Basic Seat
48
Suspension Seat
49
Seat Belt
50
General
50
Inertia Reel Seat Belt
50
Static Seat Belt
51
Starting the Engine
53
General
53
Immobiliser
54
Warming up
57
Stopping and Parking
58
General
58
Preparing for Travel
59
General
59
Preparing for Worksite Travel
59
Beacon
59
Safety Equipment
61
General
61
Slew Lock
61
Control Lock
61
Drive Controls
64
Track Controls
64
Hand Throttle Control
64
Instruments
65
General
65
Instrument Panel
65
Fuel Gauge
65
Getting the Machine Moving
67
General
67
Slopes
68
General
68
Driving on Slopes
68
Working on Slopes
68
Driving the Machine
69
General
69
Operating Levers/Pedals
70
General
70
Control Layouts
70
Excavator Arm Controls
70
Dozer Blade Controls
73
Extending Undercarriage Controls
74
Auxiliary Circuit Controls
75
Lifting and Loading
77
General
77
Load Charts
77
Overload Warning System
78
Working with the Excavator Arm
79
General
79
Preparing to Use the Excavator Arm
79
Lifting with the Excavator Arm
79
Digging
80
Working with the Dozer Blade
83
General
83
Dozing and Grading
83
Scraping and Cutting
83
Backfilling
84
Heating, Ventilating and Air-Conditioning (HVAC)
85
General
85
Cab Heater Controls
85
Power Sockets
86
Auxiliary Power Socket
86
Fire Extinguisher
87
General
87
Moving a Disabled Machine
88
General
88
Getting the Machine Unstuck
88
Jump-Starting the Engine
88
Retrieval
89
Excavator Arm (Emergency Operation)
89
Lifting the Machine
91
General
91
Transporting the Machine
92
General
92
Loading the Machine Onto the Transporting Vehicle/Trailer
92
Unloading the Machine from the Transporting Vehicle/Trailer
94
Operating Environment
95
General
95
Operating in Low Temperatures
95
Operating in High Temperatures
95
Refuelling
97
General
97
Low Fuel Levels
97
Filling the Tank
97
Attachments
99
Working with Attachments
99
Introduction
99
Attachments for Your Machine
99
Connecting/Disconnecting Hydraulic Hoses
100
Impact Protection
103
Direct-Mounted Attachments
104
General
104
Quickhitch
105
Excavator Arm Quickhitch
105
Auxiliary Circuits
107
Handheld Hydraulic Tool Circuits
107
Buckets
110
General
110
Bucket Teeth
110
Rockbreaker
114
General
114
Preservation and Storage
117
Cleaning
117
General
117
Preparation
117
Checking for Damage
119
General
119
Storage
120
General
120
Put into Storage
120
During Storage
120
Take out of Storage
121
Security
122
General
122
JCB Plantguard
122
Construction Equipment Security and Registration Scheme (CESAR)
122
Maintenance
123
Introduction
123
General
123
Owner/Operator Support
123
Service/Maintenance Agreements
124
Obtaining Spare Parts
124
Maintenance Safety
125
General
125
Fluids and Lubricants
126
Maintenance Schedules
130
General
130
How to Use the Maintenance Schedules
130
Maintenance Intervals
130
Pre-Start Cold Checks, Service Points and Fluid Levels
131
Functional Tests and Final Inspection
132
Maintenance Positions
134
General
134
Maintenance Position (Excavator Arm Lowered)
134
Service Points
135
General
135
Access Apertures
137
General
137
Engine Compartment Cover
137
Tools
138
General
138
Toolbox
138
Lubrication
139
General
139
Preparation
139
Attachments
140
General
140
Body and Framework
141
General
141
Slew Ring Bearings
141
Pivot Pins
142
Operator Station
144
General
144
Operator Protective Structure
144
Seat
144
Seat Belt
144
Controls
145
Engine
146
General
146
Oil
146
Drive Belt
148
Air Filter
150
General
150
Dust Valve
150
Fuel System
151
General
151
Water Separator
151
Cooling System
153
General
153
Coolant
153
Cooling Pack
153
Tracks
155
General
155
Steel
155
Rubber
157
Track Gearbox
158
Oil
158
Hydraulic System
159
General
159
Services
160
Oil
160
Cylinder Rams
160
Electrical System
162
General
162
Battery
163
Battery Isolator
164
Fuses
164
Window Washer
165
Miscellaneous
166
Fire Extinguisher
166
Technical Data
167
Static Dimensions
167
Dimensions
167
Weights
170
Visibility Diagrams
172
Performance Dimensions
174
Excavator Arm Dimensions and Performance
174
Noise Emissions
182
General
182
Noise Data
182
Vibration Emissions
183
General
183
Vibration Data
184
Fluids, Lubricants and Capacities
185
General
185
Fuel
185
Coolant
192
Torque Values
193
General
193
Electrical System
194
General
194
Fuses
194
Engine
195
General
195
Hydraulic System
196
Auxiliary Circuits
196
Tracks
197
General
197
Declaration of Conformity General
198
Data
199
Warranty Information
201
Service Record Sheet
201
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jcb 8020 CTS Specifications
General
Brand
jcb
Model
8020 CTS
Category
Compact Excavator
Language
English
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