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jcb 8020 CTS User Manual

jcb 8020 CTS
208 pages
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OPERATOR'S MANUAL
COMPACT EXCAVATOR
8014 CTS, 8016 CTS, 8018 CTS, 8020 CTS
EN - 9821/6100
ISSUE 4 - 03/2017
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE

Table of Contents

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jcb 8020 CTS Specifications

General IconGeneral
Brandjcb
Model8020 CTS
CategoryCompact Excavator
LanguageEnglish

Summary

Foreword

The Operator's Manual

Explains the importance of the operator's manual for safe operation.

Machine Delivery and Installation

Emphasizes the explanation of new machine operations and functions by a dealer.

Introduction

About this Manual

Covers manual structure, references, and location.

Model and Serial Number

Details machine models and serial number ranges for identification.

Safety

Safety - Yours and Others

General safety principles for operator and bystanders.

Safety Warnings

Explains signal words and the safety alert system.

General Safety

Covers training, care, alertness, clothing, alcohol, and drugs.

About the Product

Description

General overview of the compact excavator and its intended use.

Main Component Locations

Illustrates and labels key machine components for identification.

Product and Component Identification

Details machine and engine identification plates and numbers.

Operator Station

Component Locations

Illustrates and labels controls and components in the operator station.

Interior Switches

Explains the function of ignition switch and cab interior light.

Operation

Introduction

General guidance for operating the machine safely and efficiently.

Operating Safety

Covers training, fuel, machine condition, limits, and general worksite hazards.

Walk-Around Inspection

Step-by-step guide for pre-operation checks of the machine.

Entering and Leaving the Operator Station

Procedures for safely entering and exiting the cab or canopy.

Starting the Engine

Step-by-step guide for starting the engine, including immobiliser use.

Slopes

General

Safety warnings and factors affecting stability on slopes.

Driving on Slopes

Guidelines for operating the machine on slopes.

Driving the Machine

General

General advice on driving the machine smoothly and safely.

Operating Levers/Pedals

Excavator Arm Controls

Operation of excavator arm controls and the ISO/SAE switch.

Excavator Levers (SAE Control Pattern)

Detailed operation of excavator levers in SAE pattern.

Dozer Blade Controls

Operation of the dozer blade control lever.

Lifting and Loading

General

General safety warnings and precautions for lifting and loading.

Overload Warning System

Information on the overload warning system and its function.

Working with the Excavator Arm

Lifting With the Excavator Arm

Procedures for lifting loads with the excavator arm.

Digging

General advice and precautions for digging operations.

Working with the Dozer Blade

Dozing and Grading

Techniques for dozing and grading with the dozer blade.

Backfilling

Procedures for backfilling using the dozer blade.

Moving a Disabled Machine

Jump-Starting the Engine

Step-by-step guide for jump-starting the engine safely.

Excavator Arm (Emergency Operation)

Emergency use of the excavator arm for safe positioning.

Transporting the Machine

Loading the Machine onto the Transporting Vehicle/Trailer

Step-by-step guide for loading the machine onto a trailer.

Unloading the Machine from the Transporting Vehicle/Trailer

Step-by-step guide for unloading the machine from a trailer.

Refuelling

Filling the Tank

Step-by-step guide for filling the fuel tank safely.

Attachments

Connecting/Disconnecting Hydraulic Hoses

Safety procedures for hydraulic hoses.

Impact Protection

Safety measures for attachments causing flying debris.

Quickhitch

Installation

Procedure for installing the quickhitch onto the excavator arm.

Auxiliary Circuits

Handheld Hydraulic Tool Circuits

Information on handheld hydraulic tool circuits and their use.

Buckets

Standard Teeth

Procedures for removing and installing standard bucket teeth.

Preservation and Storage

Cleaning

General advice and procedures for cleaning the machine.

Storage

General advice and procedures for storing the machine correctly.

Maintenance

Introduction

General introduction to machine maintenance requirements.

Owner/Operator Support

Information on dealer support and providing necessary details for assistance.

Maintenance Safety

General

General safety precautions for maintenance tasks.

Fluids and Lubricants

Information on oil and fluid handling safety.

Maintenance Schedules

General

General advice on maintenance scheduling and intervals.

Maintenance Positions

Maintenance Position (Excavator Arm Lowered)

Specific procedure for lowering the excavator arm for maintenance.

Service Points

Engine Compartment

Identification of service points within the engine compartment.

Access Apertures

Engine Compartment Cover

Procedures for opening and closing the engine compartment cover.

Lubrication

General

General advice on machine greasing and its importance.

Operator Station

Seat Belt

Checking the condition of the seat belt for damage and wear.

Engine

Oil

Checking engine oil leaks and level.

Drive Belt

Checking the condition of the drive belt for proper tension.

Fuel System

Bleed

Procedure for bleeding air from the fuel system.

Cooling System

Coolant

Checking the condition and level of the coolant.

Tracks

Steel

Checking the tension of steel tracks.

Hydraulic System

Discharge

Procedures for discharging hydraulic pressure safely.

Oil

Checking the hydraulic oil level and topping up if necessary.

Electrical System

Battery

Cleaning and connecting/disconnecting the battery safely.

Fuses

Procedures for replacing fuses correctly.

Technical Data

Static Dimensions

Provides dimensional data for different machine models.

Performance Dimensions

Details excavator arm dimensions and performance.

Fluids, Lubricants and Capacities

Details required fluids, lubricants, and their capacities.

Warranty Information

Service Record Sheet

Section for recording service history and maintenance.

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