BRAKES
TABLE OF CONTENTS
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BASE BRAKE SYSTEM ...................... 1 ANTILOCK BRAKES .......................33
BASE BRAKE SYSTEM
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION
BRAKE SYSTEM ..........................2
SERVICE WARNINGS & CAUTIONS ...........2
BRAKE PEDAL ...........................2
BRAKE LAMP SWITCH .....................2
RED BRAKE WARNING LAMP................3
POWER BRAKE BOOSTER ..................3
MASTER CYLINDER .......................3
COMBINATION VALVE ......................3
FRONT DISC BRAKES......................4
REAR DRUM BRAKE.......................5
PARKING BRAKE..........................5
BRAKE HOSES AND LINES..................7
DIAGNOSIS AND TESTING
BASE BRAKE SYSTEM .....................7
BRAKE LAMP SWITCH .....................9
RED BRAKE WARNING LAMP................9
MASTER CYLINDER/POWER BOOSTER .......10
COMBINATION VALVE .....................11
DISC BRAKE ROTOR......................11
BRAKE DRUM ...........................11
BRAKE LINE AND HOSES ..................12
BRAKE FLUID CONTAMINATION .............12
SERVICE PROCEDURES
BRAKE FLUID LEVEL .....................12
MASTER CYLINDER BLEEDING .............12
BASE BRAKE BLEEDING...................13
DISC ROTOR MACHINING..................13
BRAKE DRUM MACHINING .................14
BRAKE TUBE FLARING ....................14
REMOVAL AND INSTALLATION
BRAKE LAMP SWITCH ....................15
BRAKE PEDAL...........................15
COMBINATION VALVE .....................16
MASTER CYLINDER ......................16
POWER BRAKE BOOSTER .................17
FRONT DISC BRAKE CALIPER ..............18
FRONT DISC BRAKE SHOES ...............20
DISC BRAKE ROTOR .....................21
DRUM BRAKE SHOES.....................21
WHEEL CYLINDER .......................21
BRAKE SUPPORT PLATE ..................22
REAR PARKING BRAKE CABLES ............23
PARKING BRAKE LEVER...................23
DISASSEMBLY AND ASSEMBLY
MASTER CYLINDER RESERVOIR ............24
DISC BRAKE CALIPER ....................25
WHEEL CYLINDER .......................28
CLEANING AND INSPECTION
CALIPER ...............................28
REAR DRUM BRAKE ......................29
WHEEL CYLINDER .......................29
ADJUSTMENTS
BRAKE LAMP SWITCH ....................30
REAR DRUM BRAKE ......................30
PARKING BRAKE CABLE TENSIONER ........31
SPECIFICATIONS
BRAKE FLUID ...........................31
BRAKE COMPONENTS ....................32
TORQUE CHART .........................32
SPECIAL TOOLS
BASE BRAKES ..........................32
XJ BRAKES 5 - 1