Jeep Cherokee 2000 - 2.5 L Engine Special Tools; Special Tools

Jeep Cherokee 2000

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SPECIAL TOOLS

2.5L ENGINE SPECIAL TOOLS

Valve Spring Compressor Tool MD-998772A

Timing Case Cover Alignment and Seal installation

Tool 6139

Vibration Damper Removal Tool 7697

Rear Main Seal Installer Tool 6271A

Hydraulic Valve Tappet Removal/Installation Tool

C-4129–A

9 - 60 2.5L ENGINE XJ

Table of Contents

Group Tab Locator3
- Table of Contents3
- Classification of Lubricants5
- International Symbols5
- Lubricants5
- Recommendations5
- Service Procedures5
- Lubrication and Maintenance6
  - Specifications7
  - Fluid Capacities7
- Suspension8
Front Suspension23
- Description and Operation24
- Diagnosis and Testing Shock Diagnosis25
- Description and Operation25
- Removal and Installation Shock Absorber25
- Specifications30
  - Torque Chart30
- Special Tools31
  - Front Suspension31
Rear Suspension32
- Diagnosis and Testing33
  - Spring and Shock33
- Removal and Installation Shock Absorber33
  - Leaf Spring34
  - Leaf Spring and Shackle Bushing34
- Description and Operation33
- Specifications35
  - Torque Chart35
Differential and Driveline37
- Description and Operation38
- Propeller Shafts38
- Diagnosis and Testing Vibration40
  - Propeller Shaft Angle Measurement42
- Service Procedures Driveline Angle Measurement Preparation42
- Removal and Installation44
  - Front Propeller Shaft44
  - Rear Propeller Shaft44
- Disassembly and Assembly45
  - Single Cardan Universal Joint45
- Cleaning and Inspection47
  - Double Cardan Joint47
  - Propeller Shaft47
- Special Tools Propeller Shaft51
- Specifications51
  - Propeller Shafts and U-Joints51
- Adjustments51
  - Rear Axle Pinion Input Angle51
  - Front Axle Pinion Input Angle51
Tube, 181, and 186 Fbi Axle52
- Description and Operation53
- Diagnosis and Testing General Information55
- Service Procedures Lubricant Change57
- Removal and Installation58
- Disassembly and Assembly82
  - Standard Differential82
  - Final Assembly83
- Cleaning and Inspection83
  - Cardan U-Joint83
  - Axle Components83
- Adjustments84
- Special Tools97
  - 181 And 186 FBI AXLE97
- Specifications97
  - 181 Fbi Axle97
  - Torque97
194 Rbi Axle101
- Description and Operation102
- Diagnosis and Testing General Information103
- Service Procedures Lubricant Change107
- Removal and Installation Rear Axle108
- Disassembly and Assembly Standard Differential122
  - Trac-Lok Differential123
- Cleaning and Inspection Axle Components127
- Adjustments127
- Specifications133
8 1/4 Rear Axle139
- Description and Operation140
- Diagnosis and Testing General Information142
- Service Procedures Lubricant Change146
- Removal and Installation Rear Axle147
- Disassembly and Assembly Standard Differential156
  - Trac-Lok Differential157
- Cleaning and Inspection161
  - 1/4 Axle161
  - Trac-Lok161
- Adjustments162
- Special Tools167
  - 1/4 Axles167
- Specifications167
  - 1/4 Inch Axle167
Brakes171
- Description and Operation Brake System172
- Diagnosis and Testing Base Brake System177
- Service Procedures182
- Removal and Installation Brake Lamp Switch185
- Disassembly and Assembly194
- Cleaning and Inspection Caliper198
  - Rear Drum Brake199
  - Wheel Cylinder199
- Adjustments Brake Lamp Switch200
  - Rear Drum Brake200
  - Parking Brake Cable Tensioner201
- Specifications Brake Fluid201
  - Brake Components202
  - Torque Chart202
- Special Tools202
  - Base Brakes202
  - Engine202
Antilock Brakes203
- Description and Operation204
- Removal and Installation Hydraulic Control Unit/Controller Antilock Brakes206
- Service Procedures206
  - Bleeding Abs Brake System206
- Diagnosis and Testing Antilock Brakes206
- Disassembly and Assembly Hydraulic Control Unit/Controller Antilock Brake209
- Specifications T0Rque Chart210
Section 10211
- Description and Operation212
- Diagnosis and Testing Safety Precautions214
- Service Procedures219
- Removal and Installation221
- Specifications225
  - Torque225
Section 11227
- Description and Operation228
- Diagnosis and Testing230
- Service Procedures235
- Removal and Installation237
- Specifications241
  - Torque241
Cooling System243
- Description and Operation244
8W-12 Junction Block323
8W-20 Charging System373
- A/C Compressor Clutch Relay449
- A/C- Heater Control449
- Airbag Control Module457
- Cargo Lamp/Switch466
- Circuit Breaker 28 (JB)521
- Circuit Breaker 29541
- Circuit Breaker 30542
  - Heated Seats544
- Clockspring549
- Clutch Interlock Switch Jumper581
- Combination Flasher581
- Controller Anti-Lock Brake582
- Daytime Running Lamp Module583
- Dome Lamp583
- Dome Lamps Switch583
- Driver Door Jamb Switch584
- Driver Door Lock Motor584
- Driver Power Lock/Window Switch585
- Driver Power Mirror585
- Duty Cycle Evap/Purge Solenoid586
- Extended Idle Switch587
- Front Fog Lamp Switch587
- Front Wiper Motor587
- Headlamp Beam Select Switch590
- Headlamp Switch590
- Heated Seat Relay591
- Horn Relay594
- Junction Block594
- Left Courtesy Lamp598
- Left Headlamp599
- Left Heated Seat Switch600
- Left Rear Door Jamb Switch601
- Left Rear Door Lock Motor601
- Left Tail/Stop Lamp602
- Left Visor/Vanity Lamp603
- License Lamp603
- Liftgate Lock Motor603
- Overhead Module604
- Passenger Power Lock/Window Switch606
- Power Mirror Switch608
- Power Outlet608
- Powertrain Control Module610
- PRNDL Illumination612
- Rear Window Defogger Switch613
- Rear Wiper Motor613
- Right Courtesy Lamp614
- Right Front Park/Turn Signal Lamp614
- Right Headlamp615
- Right Heated Seat Switch615
- Right Rear Door Jamb Switch616
- Right Rear Door Lock Motor616
- Right Tail/Stop Lamp618
- Right Visor/Vanity Lamp618
- Sentry Key Immobilizer Module619
- Shift Lock Solenoid619
- Trailer Tow Left Turn Relay620
- Trailer Tow Right Turn Relay620
- Transfer Case Switch Illumination632
- Transmission Control Module632
- Underhood Lamp/Mercury Switch632
- Wipe/Wash Switch632
Engine691
- L Engine692
4.0L Engine751
- Description and Operation752
Fuel System829
- Description and Operation830
Fuel Injection System853
- Battery854
- Description and Operation854
- Fuel Pump Relay854
- Generator854
Power Steering Pump885
- Description and Operation886
Power Steering Gear891
- 19907
Transmission and Transfer Case909
- Ax5 Manual Transmission910
Nv3550 Manual Transmission950
- General Information951
Automatic Transmission-30Rh996
- Description and Operation997
Aw-4 Automatic Transmission1125
- Description and Operation1126
Nv231 Transfer Case1254
- Diagnosis and Testing1255
- Lubricant and Fill Level1255
- Nv231 Transfer Case1255
Nv242 Transfer Case1283
- Description and Operation1284
Tires and Wheels1317
- Description and Operation1318
- Tires1318
Removal and Installation/Removal and Installation1341
- Removal and Installation1342
Body Component Service1349
- Service Procedures1351
- Wind Noise1351
Heating and Air Conditioning1465
- Description and Operation1466

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