4
3.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications ................................................................................................................................................. 6
5.0 Features and Terminology ............................................................................................................................. 8
6.0 Setup and assembly ....................................................................................................................................... 9
6.1 Shipping contents ....................................................................................................................................... 9
6.2 Tools required for assembly ....................................................................................................................... 9
6.3 Assembling stand ..................................................................................................................................... 10
6.4 Mounting sander to stand ......................................................................................................................... 10
6.5 Handle and hose hanger .......................................................................................................................... 10
6.6 Folding infeed/outfeed tables (OPTIONAL) .............................................................................................. 10
6.7 Dust collection .......................................................................................................................................... 11
6.8 Installing abrasives ................................................................................................................................... 11
7.0 Electrical connections .................................................................................................................................. 12
7.1 GROUNDING INSTRUCTIONS ............................................................................................................... 12
7.2 Extension cords ........................................................................................................................................ 13
8.0 Adjustments ................................................................................................................................................. 13
8.1 Drum Height Control ................................................................................................................................. 13
8.2 Depth scale .............................................................................................................................................. 13
8.3 Depth stop assembly (OPTIONAL) .......................................................................................................... 13
8.4 Infeed/Outfeed Table Adjustment (OPTIONAL) ....................................................................................... 14
8.5 Conveyor belt tension/tracking ................................................................................................................. 14
8.6 Inspecting drum alignment ....................................................................................................................... 14
8.7 Tension roller adjustment ......................................................................................................................... 15
9.0 Operations .................................................................................................................................................... 16
9.1 Basic Operating Procedure ...................................................................................................................... 16
9.2 Switch safety key ...................................................................................................................................... 16
9.3 Setting depth of cut .................................................................................................................................. 16
9.4 Establishing drum height .......................................................................................................................... 16
9.5 Selecting SandSmart™ feed rates ........................................................................................................... 16
9.6 Maximum performance tips ...................................................................................................................... 17
10.0 User-maintenance ...................................................................................................................................... 18
10.1 Cleaning and lubrication ......................................................................................................................... 18
10.2 Drum maintenance ................................................................................................................................. 18
10.3 Conveyor belt replacement .................................................................................................................... 19
10.4 Commutator brush inspection ................................................................................................................ 19
10.5 Additional servicing ................................................................................................................................ 19
11.0 Tracker kit .................................................................................................................................................. 20
12.0 Abrasives ................................................................................................................................................... 21
12.1 Selecting drum abrasives ....................................................................................................................... 21
12.2 Cleaning abrasive strips ......................................................................................................................... 21
12.3 Increasing abrasive life ........................................................................................................................... 21
12.4 Abrasive selection guide ........................................................................................................................ 21
13.0 Troubleshooting JWDS-2244,-2550 Drum Sanders ................................................................................... 22
14.0 Optional accessories .................................................................................................................................. 24
15.0 Replacement Parts ..................................................................................................................................... 24
15.1.1 JWDS-2244/-2550 Head Assembly – Exploded View ......................................................................... 25
15.1.2 JWDS-2244 Head Assembly – Parts List ............................................................................................ 26
15.2.1 (OPTIONAL) Digital Readout for JWDS-2244/-2550 – Exploded View ............................................... 29
15.2.2 (OPTIONAL) Digital Readout for JWDS-2244/-2550 – Parts List ....................................................... 29
15.3.1 JWDS-2244/-2550 Conveyor Table Assembly – Exploded View ........................................................ 30
15.3.2 JWDS-2244 Conveyor Table Assembly – Parts List ........................................................................... 31
15.3.3 JWDS-2550 Conveyor Table Assembly – Parts List ........................................................................... 31
15.4.1 Open Stand Assembly for JWDS-2244/-2550 – Exploded View ......................................................... 32
15.4.2 723540OS Open Stand Assembly for JWDS-2244 – Parts List .......................................................... 33
15.4.3 (OPTIONAL) 723550OS Open Stand Assembly for JWDS-2550 – Parts List .................................... 33
15.5.1 (OPTIONAL) Infeed/Outfeed Tables for JWDS-2244/-2550 – Exploded View .................................... 34
15.5.2 (OPTIONAL) 723541 Infeed/Outfeed Tables for JWDS-2244 – Parts List .......................................... 35
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