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Jetline 9600 Series - User Manual

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April 2005
IMPORTANT
Read this manual carefully before installing,
commissioning or operating this product.
OPERATION MANUAL
for 9629
Microprocessor
Controller
Jetline Engineering, 15 Goodyear Street, Irvine, CA 92618
Telephone: (949) 951-1515 • Fax: (949) 951-9237
Web Site: www.jetline.com • E-mail: sales@jetline.com
OM-9629-04-2005
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Jetline 9600 Series Specifications

General IconGeneral
BrandJetline
Model9600 Series
CategoryController
LanguageEnglish

Summary

Limited Warranty

Section I. Safety Precautions

Arc Welding Safety

Hazards and protection measures for Arc Welding.

Electric Shock Hazards

Hazards and protection measures against electric shock.

Arc Rays Safety

Hazards from arc rays and necessary protective measures.

Fumes and Gases Hazards

Health hazards from welding fumes/gases and ventilation.

Gas Cylinder Safety

Hazards associated with gas cylinders and safe handling.

Welding Hazards

Hazards related to welding, fire, and explosion prevention.

Moving Parts Safety

Hazards from moving parts and safety precautions.

EMF Information

Information on EMF effects and mitigation strategies.

Principal Safety Standards

List of relevant safety standards for welding.

Section II. Introduction

Operator Mode Overview

Mode for welding operator to run the unit and adjust parameters.

Setup Mode Overview

Mode for setting up jog and retract speeds.

Calibration Mode Overview

Mode for setting up closed loop, units, and calibration.

Section III. Specifications

Applications and Options

Applications for different wire feed mechanisms and options.

Electrical Connections

Details on output connections for motor and second control.

Physical Dimensions

Physical dimensions of the unit.

Section IV. Description

Controller Enclosure and Panel

Description of the controller, its enclosure, front panel, and display.

Section V. Controls

Power Button Operation

Description of the push-button power switch.

Navigation Touch Pads

Function of up and down touch pads for display navigation.

Adjust Knob Function

Function of the adjust knob for changing values.

Jogging Controls

Function of forward/reverse touch pads for jogging wire.

Start and Stop Buttons

Function of start and stop push-buttons.

Emergency Stop Function

Function of the emergency stop push-button.

Section VI. Modes of Operation

Operator Mode Core Settings

Operator mode screens for wire speed and start delay.

Operator Mode Operational Settings

Operator mode screens for stop delay, wire retract, and ramp time.

Operator Mode Emergency Stop Status

Message displayed when emergency stop is active.

Set-up Mode Jog Speed Configuration

Configuration of forward, reverse, and rapid jog speeds.

Set-up Mode Pulsed Wire Feed

Configuration for pulsed wire feed functionality.

Set-up Mode Pulse Timing

Configuration of high and low pulse times.

Calibration Mode Closed Loop

Setup for closed loop mode and sensing sensitivity.

Calibration Mode Speed Limits

Calibration of high and low wire feed speed limits.

Calibration Mode Input;Output

Calibration of tachometer inputs and motor outputs.

Calibration Mode Remote Speed

Configuration for remote speed input settings.

Section VII. Operational Sequence

Section VIII. Mechanical Installation

Enclosure Mounting and Panel

Description of the controller enclosure, mounting, and panel.

Section IX. Electrical Installation

Input Power Configuration

Instructions for setting input voltage and power cord connection.

Output Connections Overview

Details on S1 connector and Pulse Lockout Input.

S2 Connector Details

Details on S2 connector for carriage/fixture control.

S3 Connector Details

Details on S3 connector for motor output and tachometer.

Interconnections

Connecting the control to other devices for a complete system.

Arc Length Control Addition

Arc Length Control Interconnection

Interconnecting with an arc length control for synchronized pulsing.

Rotational System Configuration

9640 Rotational Fixture Integration

Interfacing with 9640 rotational fixture for integrated welding.

Carriage System Integration

9627 Carriage Control Integration

Interfacing with 9627 carriage control for integrated welding.

Section X. Maintenance

Calibration Procedures

Procedures for initial and touch-up calibration.

Touch-up Calibration

Routine calibration to verify and correct wire feeder calibration.

Regular Maintenance Schedule

Weekly, monthly, and annual maintenance checks.

Section XI. Parts List

Section XII. PCB Descriptions

9600-10 Microcontroller Board

Description of connectors and components on the 9600-10 board.

9600-11 R Isolation Board

Description of connectors and components on the 9600-11R board.

Section XIII. Electrical Diagrams & Charts

Electrical Diagrams Listing

List of available electrical diagrams.

Charts and Screen Listings

List of available screen listings and charts.