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JETStream 3000 series - User Manual

JETStream 3000 series
84 pages
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OPERATION MANUAL
Bareshaft Pump

Table of Contents

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Summary

Warranty

Limited Warranty

Details the terms and conditions of the limited warranty for Jetstream products.

Exclusive Remedy

Outlines the sole and exclusive remedies for warranted product failures under the warranty.

Troubleshooting

Training

Safety Training

Guidance for personnel on safe setup, operation, and maintenance of equipment.

New Start-up Training

Four-step plan for new owners/operators to understand Jetstream waterblast units.

FS Solutions Training

Training covering skill levels, safety, application, troubleshooting, and field maintenance.

Additional Training Opportunities

Information on additional certified training classes for safe and profitable operation.

Waterblast Safety

Recognizing Safety Information

Alerts users to potential safety risks via cautionary statements and safety decals.

Understanding Signal Words

Defines signal words (DANGER, WARNING, CAUTION) used to indicate hazards and risks.

Waterblast Safety Manual

Provides guidelines and instructions for maintaining a safe work environment.

General Safety Precautions

Read Instructions

Follow all manufacturer instructions before using waterblast products.

Inspect Equipment

Check component condition prior to use; use only properly rated components.

Check Pressure Ratings

Ensure all system components are rated for the intended operating pressure.

Rupture Discs

Two rupture discs are used for excess pressure protection; rated at 120% and 140%.

Check Connections

Verify thread condition and use Teflon tape/anti-seize for high pressure connections.

Tighten Connections

Properly tighten high pressure connections, using caution with pipe wrenches.

Component Identification

UNx Pump

Describes the UNx pump, its power and fluid ends, and drive options.

Manifold

Houses fluid end components like uni-valves; converts low to high pressure water.

Manifold Drain Valve

Allows flushing of manifold before use and purging air during startup.

Water Lubrication System

Provides water to lubricate and cool pump packing for optimal operation.

Pressure Gauge

Monitors system pressure for the operator controlling the pump.

Installation Guidelines (3000;3600;4200)

Models

Details available horsepower ranges, pressure ranges, and geardrive options.

Water Supply

Specifies gravity feed minimums, pressure requirements, and water quality for 15K/20K/40K.

Pulsation

Discusses managing discharge line pulsation using flexible hoses or dampers.

Lubrication

Explains powerend lubrication with 80W90 gear oil and temperature requirements.

Installation Guidelines (6000)

Water Supply

Requires 40-50 psi suction pressure; specifies lube water flow control valves.

Lubrication

Details ISO 320 gear oil requirements, temperature limits, and oil cooler operation.

Technical Notes

Water

Water Quality Requirements

Details recommended water quality levels for optimal pump performance and component longevity.

Fluid Compatibility with Jetstream Pumps

Discusses pump design for water and considerations for other fluids, noting warranty voidance.

Maintenance

Daily Maintenance

Checks for power end oil level, gland nut torque, water lubrication, and rupture discs.

50 Hour Maintenance

Includes uni-valve inspection and inspection of the pump breather.

100 Hour Maintenance

Initial power end oil change and initial stuffing box lubrication check.

500 Hour Maintenance

Regular power end oil change and stuffing box lubrication check.

1000 Hour Maintenance

Journal bearing inspection.

Service

Fluid End Service

Covers checking bolt torque, gland nut torque, rupture discs, and packing replacement.

Power End Service

Includes oil checks, oil changes, pony rod seals, journal bearings, and assemblies.

15 K, 20 K Uni-Valve Service

Disassembly

Step-by-step guide to remove O-rings, backup rings, spring retainers, and valves.

Assembly

Procedure to correctly install discharge valve, springs, suction valve, O-rings, and backup rings.

40 K Uni-Valve Service

Disassembly

Steps to remove O-rings, retaining rings, and cup seals from the 40K uni-valve.

Assembly

Procedure for installing discharge valve, springs, suction valve, keepers, and seal rings.

Valve Inspection

Valve Lapping

Bypass Valve Cartridge Replacement

Power End

Checking Power End Oil Level

Method to check oil level when unit is on level ground and has been at rest for 5-8 hours.

Alternate Oil Check Methods

Provides methods for checking oil level when the unit is at operating temperature or recently run.

Changing the Power End Oil

Crosshead Pony Rod Seals

Removal

Steps to remove capscrews, rubber deflector, rod box cover, and set screws.

Installation

Procedure for installing seal plates, seals, O-rings, deflector, and covers.

Rod Journal Bearings

Removal

Procedure to remove back plate, rod cap capscrews, and rod caps from the crankshaft.

Inspection

Using plasti-gauge to measure bearing clearances and determine if bearings can be reused.

Installation

Steps for installing new bearings, lubricating them, and seating them in the connecting rod and cap.

Crosshead and Connecting Rod Assembly

Removal

Lifting crosshead/connecting rod assemblies from the crankcase.

Disassembly

Removing set screws, pins, and connecting rods from crossheads.

Bushing Inspection

Measuring pin and bushing diameters to determine if bushing replacement is needed.

Assembly

Cleaning, inspecting, lubricating, and installing pins, connecting rods, and set screws.

UNx Pump

Removal

Steps to disconnect hoses, switches, belts, and mounting hardware for pump removal.

Installation

Placing pump, installing hardware, belts, guards, and connecting hoses and switches.

Crankshaft

Removal

Removing pump, plunger couplings, rod end caps, covers, and crankshaft from power frame.

Installation

Heating and installing bearings, crankshaft, side plates, and covers.

JETStream 3000 series Specifications

General IconGeneral
BrandJETStream
Model3000 series
CategoryWater Pump
LanguageEnglish

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