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TwinForce Series
JETStream TwinForce Series User Manual
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OPERA
TION MANUAL
T
winF
orce
™
Series W
aterblast Unit
2
Table of Contents
Table of Contents
5
Waterblast Safety
9
Recognizing Safety Information
9
Understanding Signal Words
9
Waterblast Safety Manual
9
Understanding Safety Decals
10
General Safety Precautions
12
Read Instructions
12
Inspect Equipment
12
Check Pressure Ratings
12
Rupture Discs
12
Check Connections
12
Tighten Connections
12
Use Two Operators
12
Purge the System
13
Test the System
13
Slowly Increase Pressure
13
Use the Minimum Pressure Required
13
Be Prepared
13
Performing Maintenance or Repairs
13
Freezing Conditions
13
Store Components Properly
13
Long Term Storage
13
Trailer Safety
14
Tires and Rims
14
Avoid Unit Instability
14
Check Lighting
14
Check Brake Systems
14
Breakaway System
14
Trailer Hitch
14
Safety Chains
14
Component Identification
15
Engine
15
Clutch and PTO
15
Belt Drive
15
UN X ™ Pump
15
Inlet Water Filtration
15
Manifold
16
Water Lubrication System
16
Pressure Gauge
16
Hydro-Throttle Switch (Optional)
17
Bypass Valve
17
Regulator Valve (Not Shown)
17
Discharge Fitting
18
Supply Couplings
18
Control Panels
18
Water Inlet
19
Bypass Drain
19
Fuel System
20
Batteries
20
Charge Pump (40K Units)
21
Fluid End and Unit Identification
21
Trailer Units
23
Trailer Components
23
Fire Extinguisher (Optional)
23
Spare Tire (Optional)
23
Jack Stand
23
Adjustable Ball Hitch
23
Safety Chains
23
Electrical Connector
24
Ground Cable (Optional)
24
Document Holder (Optional)
24
Lighting and Reflectors
25
Front and Side Lights and Reflectors
25
Rear Lights and Reflectors
25
Trailer Breakaway System
26
Activating the System
26
Control Panel
27
Jetstream Connections
28
Jetstream 3000/3600/4200Bareshaft Pump Installationguidelines
29
Models
29
Water Supply
29
Pulsation
29
Lubrication
30
Jetstream 5200Bareshaft Pump Installationguidelines
31
Water Supply
31
Rod Box
31
Side Bypass
31
Technical Notes
32
Operation
33
Preparing the Unit
33
Recommended Equipment
34
Hose and Water Supply Requirements
34
Start-Up Preparation
34
Starting the Unit
35
Flushing the System
36
Checking the Water Lubrication System
37
Raising System Pressure
38
Breaking in New Packing
39
Using the Hydro-Throttle (Dump System Only)
39
Monitoring Weep Holes
40
Pressure Controls
41
Stopping the Unit
41
Maintenance
43
Unit Maintenance
43
Daily
43
50 Hours
43
Winterizing the Unit
44
Trailer Maintenance
46
Tires
46
Wheel Bearings
46
Lug Nuts
46
Axles
47
Trailer Breakaway System
47
System Check
47
Water and Filtration
49
Water Quality Requirements
49
Filter Inspection
50
Secondary Filter (40K Operation Only)
50
Filter Cartridge Replacement
51
Switch Adjustment
51
Uni-Valve Life
51
Pressure Conversion
53
Converting a Pump
53
40K Hose Connections
60
Service
61
Fluid End
61
Checking Manifold Bolt Torque
61
Rupture Disc Inspection
62
Packing Replacement
62
Uni-Valve Service
68
40K Face Seal Replacement
69
15K, 20K Uni-Valve Service
71
40K Uni-Valve Service
75
Bypass Valve Cartridge Replacement
79
Power End
80
Checking Power End Oil Level
80
Changing the Power End Oil
81
Checking PTO Oil Level
81
Changing PTO Oil
82
Checking Belt Tension
82
Adjusting Belt Tension
83
Replacing the Belts
83
Charge Pump
84
Crosshead Pony Rod Seals
85
Rod Journal Bearings
88
Crosshead and Connecting Rod Assembly
92
Unx Pump
94
Crankshaft
96
Troubleshooting
101
Training
103
Safety Training
103
New Start-Up Training
103
FS Solutions Training
103
Additional Training Opportunities
103
Appendix A: Technical Specifications
105
General Unit Information
105
Appendix B: Long Term Storage Procedure
107
Index
109
4
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JETStream TwinForce Series Specifications
General
Brand
JETStream
Model
TwinForce Series
Category
Water Pump
Language
English
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