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Frick RXF 101
Johnson Controls Frick RXF 101 User Manual
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R
XF RO
T
ARY SCREW C
OMPRESSOR UNITS
INST
ALLA
TION - OPERA
TION - MAINTENANCE
070
.410-IOM (JAN 12)
Page 64
100 CV A
venue
W
aynesboro, P
A 17268-1206 USA
Phone: 717-762-2121 • F
AX: 717-762-8624
Supersedes: 070
.410-IOM 2011-07
Subject to change without notice
Published in USA • 0
312 • PDF
© 2012 Johnson Controls Inc. -
ALL RIGHTS RESER
VED
63
Table of Contents
Default Chapter
2
Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
Unit Identification
3
Geometrical Swept Volume Table
4
Installation
5
Foundation
5
HANDLING and MOVING
5
Ch Coupling
6
Compressor/Motor Couplings
6
HOLDING CHARGE and STORAGE
6
Skid Removal
6
Compressor Oil
7
Oil Charge
7
Oil Filter(S)
7
Oil Heater
7
Suction Isolation Valve Mounting
7
Thermosyphon Oil Cooling
8
Water-Cooled Oil Cooling
8
Liquid Injection Oil Cooling
9
Dual Dip Tube Method
10
Economizer - High Stage (Optional)
10
Electrical
11
Voltage Protection
11
Motor Starter Package
11
Control Power Regulator
12
Operation
13
Mini Mum Burden Ratings
12
Compressor Lubrication System
13
No Pump Oil System
13
Cold-Start System
13
Demand Pump Oil System
14
OPERATION and START-UP INSTRUCTIONS
13
Rxf Compressor
13
Compressor Hydraulic System
14
Capacity Control
14
VOLUMIZER ® II VI CONTROL
15
Slide Valve Calibration
15
Compressor Oil Separation System
14
Compressor Oil Cooling Systems
16
Single-Port Liquid Injection
16
Dual-Port Liquid Injection
16
Quantum ™ Lx Ez-Cool ™ Liquid Injection Adjustment Procedure
16
Operation of Danfoss Liquid Injection Valve
18
Thermosyphon Oil Cooling
21
Initial Start-Up Procedure
21
Normal Start-Up Procedure
21
Vfd Skip Frequencies
21
Maintenance
22
COMPRESSOR SHUTDOWN and START-UP
22
Compressor/Motor Servicing
22
General Maintenance
22
Normal Maintenance Operations
22
General Instructions for Replacing Compressor Unit Components
23
Oil Filter, Single Element (58 - 101)
23
Oil Filter, Spin-On (Rxf 12 - 50)
23
Coalescer Filter Element
24
Coalescer Oil Return Strainer
24
Li Q Uid Injection Strainer
24
OIL PUMP STRAINER (Optional)
24
Suction Check Valve Bypass
24
Changing Oil
25
Suction Strainer Cleaning Procedure
25
Demand Pump Disassembly
26
Demand Pump Assembly
27
Troubleshooting the Demand Pump
28
OIL QUALITY and ANALYSIS
29
Recommended Maintenance Program
29
Vibration Analysis
29
Maintenance Schedule
30
ABNORMAL OPERATION ANALYSIS and CORRECTION
31
Motor Bearings
31
Operating Log
31
Troubleshooting Guide
31
Pressure Transducers - Testing
32
Pressure Transducers Replacement
33
Slide Valve Transmitter Replacement
33
Temperature Sensor Replacement
33
Bare Compressor Mounting
34
Oil Level Transmitter Replacement
34
TEMPERATURE And/Or PRESSURE ADJUSTMENT
34
Troubleshooting the Compressor
35
Oil Separator
35
Liquid Injection Oil Cooling System
35
Hydraulic System
36
Compressor Port Locations
37
Sae Straight Thread O-Ring Fittings - Assembly Procedure
39
P & I Diagram
41
Wiring Harness
46
Proper Installation of Electronic Equipment in an Industrial Environment
48
Wire Sizing
48
Voltage Source
48
Grounding
49
Vfd Applications
49
Conduit
50
Wiring Practices
50
Communications
52
Ups Power and Quantum Lx Panels
52
Forms
53
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Johnson Controls Frick RXF 101 Specifications
General
Brand
Johnson Controls
Model
Frick RXF 101
Category
Air Compressor
Language
English
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