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Johnson T8000 - Motor Replacement

Johnson T8000
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MOTOR REPLACEMENT
Tools required:
9 Philips screwdriver
9 T-handle wrench (14mm)
9 Ratchet Box Wrench (11mm)
Procedure:
1. Remove top motor cover
and bottom motor cover.
2. Remove cables connecting
to the motor and the lower
board, Meanwhile, remove
the ground wire
3. Using your thumb to press
the surface of belt and at the
same time rotate the pulley in counter-clockwise till the poly belt being
removed.
4. Remove the mount bolts on the bottom of motor bracket to take off bad
motor.
5. Secure the motor mount bolts (not too tight at this time. So the motor can
be adjusted in horizontal direction).
6. Place the drive belt on the transmission pulley, turn the flywheel clockwise
by using your left hand and place the drive belt on to grooves of the front
roller pulley.
Notice! Not allow alignment exists on both pulleys or the poly belt will fall
down when running.
7. Adjust the belt-tension-adjusting screw until the tension is within 80 ~
90lbs.
8. Tighten the motor mount bolts
9. Reconnect cables and the ground wire.
10. Turn on the power and enter the Engineering Mode to check if the
extreme speeds are within the correct range.
11. Try to step on the belt at low speed to check if the belt slips.
12. Install the front cover and secure the screws.
7-7

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