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24 – English

7 Repair instructions

Repair instructions

Contents

7.1 Starter assembly - removal .............................................................................................25

7.2 Changing a broken or worn starter cord .........................................................................26

7.3 Tensioning the recoil spring ............................................................................................26

7.4 Replacing a worn recoil spring .......................................................................................27

7.5 Starter assembly - retting ..............................................................................................27

7.6 Ignition module - testing .................................................................................................27

7.7 Ignition module and ywheel - removal ..........................................................................28

7.8 Ignition module and ywheel - retting ...........................................................................29

7.9 Centrifugal clutch - removal ............................................................................................30

7.10 Centrifugal clutch - retting .............................................................................................31

7.11 Dismantling the oil pump and screen ..............................................................................31

7.12 Assembling the oil pump and screen ..............................................................................32

7.13 Air intake system - removal ............................................................................................32

7.14 Assembling the intake system ........................................................................................32

7.15 Carburettor .....................................................................................................................33

7.16 Tank unit .........................................................................................................................42

7.17 Venting the fuel tank .......................................................................................................42

7.18 Vibration damping system ..............................................................................................43

7.19 Replacing the fuel lter ...................................................................................................44

7.20 Replacing the fuel hose/return hose ...............................................................................44

7.21 Replacing the air-purge ...................................................................................................44

7.22 Piston and cylinder - removal .........................................................................................45

7.23 Piston and cylinder - retting ..........................................................................................47

7.24 Cylinder - pressure testing ..............................................................................................49

7.25 Crankshaft complete - dismantling .................................................................................50

7.26 Crankshaft bearings - replacement ................................................................................50

7.27 Crankshaft complete - reassembly .................................................................................51

7.28 Repairing damaged threads ...........................................................................................51

7.29 Replacing the bar bolt .....................................................................................................52

Engine Displacement	40.9 cm³
Power Output	1.8 kW
Weight (excluding cutting equipment)	4.4 kg
Chain Pitch	3/8"
Fuel Tank Volume	0.37 liters
Oil Tank Volume	0.25 liters

Jonsered CS 2240 Workshop Manual

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