2 – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy
CONTENTS
1. PREFACE....................................................................................................................... 3
1.1. INTRODUCTION .........................................................................................................
3
1.2. PRODUCT INTRODUCTION ...................................................................................... 3
1.3. SAFETY INSTRUCTIONS ........................................................................................... 3
2. BEFORE YOU START USING THE UNIT .................................................................... 6
2.1. UNPACKING ...............................................................................................................
6
2.2. PLACEMENT OF THE UNIT ....................................................................................... 6
2.3. SERIAL NUMBER ....................................................................................................... 6
2.4. CONNECTION TO THE MAINS SUPPLY ................................................................... 6
2.5. GROUND CABLE ........................................................................................................ 6
2.6. INSTALLATION OF WELDING GUN ........................................................................... 8
2.7. MOUNTING AND LOCKING OF WIRE REEL ............................................................. 8
2.8. AUTOMATIC WIRE FEED TO GUN ............................................................................ 8
2.9. ADJUSTMENT OF PRESSURE .................................................................................. 8
2.10. ADJUSTMENT OF TIGHTNESS OF SPOOL BRAKE ............................................... 9
2.11. SHIELDING GAS ....................................................................................................... 9
2.12. COOLING UNIT (KEMPACTCOOL 10) ................................................................... 10
3. OPERATION .................................................................................................................11
3.1. MAIN SWITCH AND SIGNAL LIGHTS .......................................................................
11
3.2. TO SELECT POLARITY FOR WELDING ...................................................................11
3.2.1. CHANGING THE POLARITY ...................................................................11
3.3. PANEL ....................................................................................................................... 12
3.3.1. CHOOSING START SWITCH FUNCTION ............................................. 12
3.3.2. CHOOSING THE WELDING METHOD .................................................. 12
3.3.3. SELECTING 1-MIG/PULSE MIG SYNERGY CURVES .......................... 13
3.3.4. ADJUSTMENTS, DISPLAY AND WELD DATA ....................................... 15
3.3.5. TIMER ..................................................................................................... 15
3.3.6. ADJUSTMENT OF WELDING DYNAMICS............................................. 15
3.3.7. REMOTE CONTROL .............................................................................. 15
3.3.8. MIG EXTRA FUNCTIONS ....................................................................... 15
3.3.9. USE OF GAS TEST ................................................................................ 16
3.3.10. TESTING WIRE FEED .......................................................................... 16
3.3.11. MEMORY CHANNELS, MEMORY ........................................................ 17
3.3.12. SETUP .................................................................................................. 17
3.3.13. ERROR CODES ................................................................................... 19
3.4. COOLING UNIT OPERATION (KEMPACTCOOL 10) ............................................... 19
4. MAINTENANCE ........................................................................................................... 20
4.1. DAILY MAINTENANCE .............................................................................................
20
4.2. REGULAR MAINTENANCE ...................................................................................... 20
4.3. DISPOSAL OF THE MACHINE ................................................................................. 20
5. ORDERING INFORMATION ........................................................................................ 20
6. TECHNICAL DATA ...................................................................................................... 22
7. TERMS OF GUARANTEE ........................................................................................... 23