EN
CONTENTS
1. PREFACE
........................................................................................................................................................3
1.1 General
.................................................................................................................................................................3
1.2 Product introduction
................................................................................................................................. 3
2. INSTALLATION OF THE POWER SOURCE ...........................................................4
2.1 Positioning of the machine ...................................................................................................................4
2.2 Connection to the mains supply .......................................................................................................4
2.3 Mounting of the mains cable ..............................................................................................................4
2.4 Welding and return current cables ..................................................................................................5
3. USE OF WIREFEEDER ....................................................................................................................6
3.1 Parts of wire feed mechanism
.............................................................................................................6
3.2 Installation of the wire feed system
................................................................................................8
3.3 Installation of wire feed ...........................................................................................................................8
3.4 Mounting of MIG welding gun
...........................................................................................................9
3.5 Mounting and locking of wire reel
..................................................................................................9
3.6 Automatic wire feed to gun
...............................................................................................................10
3.7 Adjustment of tightness of wire reel brake
............................................................................10
3.8 Shielding gas ................................................................................................................................................11
4. OPERATION AND USE OF POWER SOURCE .................................................12
4.1 Kempomat panels .....................................................................................................................................12
4.2 Wire feed panel ........................................................................................................................................... 13
4.3 Wire feeder unit ..........................................................................................................................................13
4.4 Main switches and pilot lamps ........................................................................................................14
4.5 Adjustment for arc roughness .........................................................................................................15
4.6 Operation of cooling fan ......................................................................................................................15
5. CONTROL PANELS AND ADJUSTMENTS .........................................................15
5.1 Wire feed speed potentiometer .....................................................................................................15
5.2 Burn back time
............................................................................................................................................15
5.3 KMW timer functions ..............................................................................................................................16
6. ACCESSORIES ......................................................................................................................................17
6.1 KMW sync ........................................................................................................................................................17
6.2 Installation and mounting of KMW sync ..................................................................................17
7. OPERATION DISTURBANCES .......................................................................................... 18
8. REGULAR MAINTENANCE OF THE EQUIPMENT .................................... 18
8.1 Cables .................................................................................................................................................................19
8.2 Power source ................................................................................................................................................19
8.3 Disposal of the machine .......................................................................................................................19
9. ORDERING NUMBERS ...............................................................................................................20
10. TECHNICAL DATA ...........................................................................................................................21
2
Kempomat 2500, 3200, 4200 / © Kemppi Oy / 1117
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