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KiloVault HLX+ Series User Manual

KiloVault HLX+ Series
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INSTALLATION &
USER MANUAL
KiloVault HLX+
Lithium Iron Phosphate
Deep Cycle Solar Batteries
2022
1
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KiloVault HLX+ Series Specifications

General IconGeneral
Capacity100 Ah
Operating Temperature-4°F to 140°F (-20°C to 60°C)
Max. Continuous Discharge Current100 A
Warranty10 years
Self-Discharge Rate<3% per month
Battery TypeLithium Iron Phosphate (LiFePO4)
Cycle Life3500+ cycles at 80% DoD
CommunicationCAN, RS485
Terminal TypeM8
Charge Operating Temperature32°F to 131°F (0°C to 55°C)

Summary

About the HLX+

1.1 Features

Detailed overview of KiloVault HLX+ battery features and benefits, including technology, models, and performance.

1.1.1 Battery Management System

Explains the function of the Battery Management System (BMS) for protection.

1.1.2 KiloVault iT, the Bluetooth Monitoring Mobile Application

Details the KiloVault iT smartphone app for monitoring battery status and troubleshooting.

1.1.3 HLX+Bridge (Sold Separately)

Describes the optional HLX+ Bridge accessory and its functions.

1.1.4 Heating System

Explains the integrated heating system for cold weather operation.

1.2 Contact Us

Provides contact information for KiloVault support and warranty registration.

Safety Information

2.1 Symbols Used in This Manual

Explains warning, caution, and note symbols used throughout the manual.

2.2 Warnings

Lists critical safety warnings regarding high voltage, handling, and installation.

Installation

3.1 Before You Install Your Batteries

Pre-installation steps including tool checks, serial number recording, and initial charging.

3.2 Location

Guidance on selecting an appropriate dry and temperature-protected location for the battery bank.

3.3 Cabling

Detailed instructions on wire gauge, cable length, and terminal torque for safe connections.

3.4 Configurations

Explains how to configure batteries in series and parallel for different voltage systems.

3.4.1 With the HLX+ Bridge (Sold Separately)

Details system configurations using the HLX+ Bridge for enhanced cold-weather performance.

3.4.2 Without the HLX+ Bridge

Describes battery wiring configurations without the HLX+ Bridge for above-freezing environments.

3.4.3 Communications and Network Preparation

Instructions for setting up the KiloVault PLUSNET communication network.

3.4.4 Connecting the KiloVault PLUSNET BMS network

Step-by-step guide for connecting the PLUSNET communication cables and resistors.

3.4.5 Storage Mode

How to switch batteries to Storage Mode for long-term storage using the KiloVault iT app.

3.4.6 - Screens & Operation

Explains the KiloVault iT app screens for monitoring battery status and settings.

Operation

4.1 Inverter/Charger Settings

Recommended settings for inverters and chargers to ensure optimal battery performance.

4.5 HLX IT Bluetooth Mobile Application

Guide to using the KiloVault iT smartphone app for battery monitoring and management.

4.5.1 Introduction

Introduction to the KiloVault iT app's capabilities and disclaimer.

4.5.2 Screens & Operation

Details the app's screens, basic information, and advanced features.

4.4 Generator/Automatic Generator Control Settings

Settings for generator start/stop controls related to battery voltage thresholds.

Troubleshooting / Q&A

5.1 Battery Bank Suddenly Shutting Off

Addresses common causes for the battery bank shutting off unexpectedly.

5.2 Battery Voltages Not Staying Equal

Explains why battery voltages may drift and how to correct it.

5.3 Battery Reversed Polarity

Troubleshooting steps for reversed polarity issues and BMS shutdown.

5.4 Battery Turning Off and On

Diagnoses issues with the battery turning on and off when connected to small DC devices.

5.5 Charging with Auto/RV Alternator

Guidance on charging the HLX+ battery using an automotive or RV alternator.

5.6 Terminal Mounting Hardware Size

Specifies the size of the terminal mounting bolts.

5.7 Generator Voltage Settings

Recommended voltage settings for generator start and cut-off.

5.8 Voltage Settings for 80% Discharge

Recommended voltage settings for an 80% Depth of Discharge.

5.9 Mobile Application for Bluetooth

Confirms the availability and purpose of the KiloVault Bluetooth mobile app.

5.10 Desktop or Wi-Fi Application

States the unavailability of desktop or Wi-Fi applications for HLX+.

5.11 Inverter Without AC Charger

Solutions for charging batteries when the inverter lacks an AC charger.

5.12 Battery Monitor Issues

Addresses battery standby mode issues when connected to simple battery monitors.

5.13 Voltage Drop on Load Connection

Explains momentary voltage drop when connecting a load due to capacitor charging.

5.14 Battery Not Working with Inverter

Troubleshooting why the battery may not work when connected to an inverter.

5.15 Inverter Inrush Current

Minimizing initial draw from inverters with high input capacitors.

5.16 Short Circuit Events in Log

Explains how to resolve 'short circuit' events logged by the BMS.

5.17 High Temperatures Impact

Discusses the effect of high ambient temperatures on battery cycle life.

5.18 Low Temperatures Impact

Explains how low temperatures affect battery performance and capacity.

5.19 HLX iT Voltage vs. Terminal Voltage

Addresses discrepancies between HLX iT app voltage and measured terminal voltage.

5.20 SoC Calibration

Procedure for re-calibrating the battery's State of Charge (SoC) reading.

5.21 Stuck in Protection Mode

How to wake up a battery stuck in protection mode using the reset button.

Storage and Recommissioning

Specifications

7.1 Electrical All Models

Detailed electrical specifications for all KiloVault HLX+ battery models.

7.2 Environmental

Environmental specifications including temperature, humidity, and altitude limits.

7.1.2 1200 HLX+ Electrical Specs

Specific electrical specifications for the KiloVault 1200 HLX+ model.

7.1.3 2400 HLX+ Electrical Specs

Specific electrical specifications for the KiloVault 2400 HLX+ model.

7.1.4 3600 HLX+ Electrical Specs

Specific electrical specifications for the KiloVault 3600 HLX+ model.

7.3 Physical

Physical dimensions and weight for various KiloVault HLX+ battery models.

Certifications

Disposal

Limited Warranty

10.1 Registration

Instructions and link for registering KiloVault HLX+ batteries for warranty.

10.2 Non-Transferable

Details the non-transferable nature of the limited warranty.

10.3 Warranty Exclusions and Limitations

Outlines conditions that are excluded from the KiloVault limited warranty coverage.

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