Kioti CK20 - MAINTENANCE

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SERVICE INTERVALS

LUBRICANTS

11MAINTENANCE

Table of Contents

Foreword1
Abbreviation List2
Universal Symbols3
Table of Contents5
Safety Precautions7
- Before Operating the Tractor8
- Driving the Tractor14
- Parking the Tractor15
- Operating the P.T.O.16
- Using 3-Point Hitch16
- Servicing the Tractor17
- Tractor Safety Labels20
- Servicing of Tractor25
- Kioti Tractor26
Servicing26
Specifications27
- Implement Limitations30
- Instrument Panel and Controls33
- Instrument Panel, Switches and Hand Controls34
- Foot and Hand Controls35
Instrument Panel and Controls35
Pre-Operation Check37
Daily Check38
Operating the Engine39
- Starting the Engine40
- Check Easy Checker Lamps42
- Stopping the Engine44
- Warm-Up and Transmission Oil in the Low Temperature Range44
- Warming up44
- Jump Starting45
Operating the Tractor47
- Changing Lubricating Oil for New Tractors48
- Operating New Tractor48
- Operating Rops49
- To Fold the Rops49
- To Raise the Rops to Upright Position50
- Adjusting the Operator’s Position51
- Seat Belt51
- Starting51
- Travel Adjustment51
- Hazard Light Switch52
- Head Light Switch52
- Selecting Light Switch Positions52
- Turn Signal Light Switch52
- Checking the Brake Pedal53
- Depress the Clutch Pedal54
- Raise the Implement54
- Іelecting the Travel Speed55
- Main Gear Shift Lever56
- Range Gear Shift Lever (HI-LO)56
- CK20H View57
- Accelerate the Engine58
- Foot Throttle58
- Front Wheel Drive Lever58
- Hand Throttle Lever58
- Forward Pedal59
- Parking Brake Lever59
- Reverse Pedal59
- Speed Control Pedal59
- Live P.T.O. (CK20H)60
- To Disengage Speed Set Device60
- To Engage Speed Set Device60
- Horn (Only EU)61
- Stopping61
- Check During Driving62
- Immediately Stop the Engine if62
- Easy Checker63
- Electrical Charge Indicator63
- Engine Oil Pressure Indicator63
- Coolant Temperature Gauge64
- Fuel Gauge64
- Hourmeter/Tachometer64
- Handbrake (Only EU-CK20)65
- Parking65
- Seat (Only EU)66
- Differential Lock67
- Operating Techniques67
- Operating the Tractor on a Road67
- Directions for Use of Power Steering68
- Operating on a Slopes and Rough Terrain68
- P.T.O. Gear Shift Lever69
- P.T.O. Operation69
- P.T.O. Shaft Cover and Shaft Cap69
- MID-P.T.O. Lever70
- MID-P.T.O. Shaft Cover70
- Rear and MID -P.T.O. Speed70
Three-Point Hitch & Drawbar71
- 3-Point Hitch73
- Drawbar73
- Lifting Rod (Right)73
- Selecting the Top Link Mounting Holes73
- Adjusting Drawbar Length74
- Check Chains74
Hydraulic Unit75
- 3-Point Hitch Control System76
- Hydraulic Control76
- Hydraulic Block Type Outlet77
- Implement Lowering Limit77
- Lower Limit77
- When Implement Is Attached77
- Auxiliary Hydraulics79
- Joystick Valve79
- Remove Valve Type79
- Remote Control Valve Coupler Connecting and Disconnecting80
- Remote Control Valve Lever81
- Hydraulic Control Unit Use Reference Chart82
- Tires, Wheels and Ballast83
- Inflation Pressure84
- Tires84
- Front Wheels85
- Rear Wheels85
Tires, Wheels and Ballast85
- Tread85
- Ballast (Optional)86
- Front End Weights86
- Rear Wheel Weights86
- Traveling Speed87
Maintenance89
- Service Intervals90
- Lubricants92
Periodic Service93
- Engine Cover94
- How to Open the Hood94
- Checking Engine Oil Level95
- Checking and Refueling96
- Checking Transmission Fluid Level96
- Checking Brake and Clutch Pedals98
- Checking Coolant Level98
- Checking Gauges, Meter and Easy Checker99
- Checking Head Light, Hazard Light Etc.99
- Checking Seat Belt and Rops99
- Cleaning Grill, Radiator Screen and Oil Cooler Screen99
- Every 50 Hours100
- Lubricating Grease Fittings100
- Checking Wheel Bolt Torque101
- Changing Engine Oil102
- Cleaning Air Cleaner Primary Element102
- Every 100 Hours102
- Evacuator Valve103
- Checking Fuel Line104
- Cleaning Fuel Filter104
- Adjusting Brake Pedal105
- Adjusting Clutch Pedal105
- Adjusting Handbrake (Only EU-CK20)106
- Battery Charging107
- Direction for Storage108
- Adjusting Fan Belt Tension109
- Every 200 Hours110
- Replacing Engine Oil Filter110
- Replacing Hydraulic Oil & Transmission Oil Filter (CK20H)110
- Checking HST Oil Line (CK20H) & Power Steering Line112
- Checking Radiator Hose and Clamp112
- Precaution at Overheating112
- Adjusting Procedure113
- Adjusting Toe-In113
- Changing Transmission Fluid114
- Every 400 Hours114
- Changing Front Axle Case Oil115
- Every 1 Year116
- Every 600 Hours116
- Every 800 Hours116
- Every 2 Year117
- Anti-Freeze118
- Replacing Fuel Hose118
- Replacing HST Oil Line118
- Replacing Power Steering Hose118
- Bleeding Fuel System119
- Bleeding Procedure Is as Follows119
- Service as Required119
- Replacing Fuse120
- Protected Circuit121
- Replacing Light Bulb121
Storage123
- Tractor Storage124
- Removing the Tractor from Storage125
Troubleshooting127
Engine Troubleshooting128
Options131
Index133

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