Kodak CAROUSEL NEW LOOK PROJECTOR - User Manual

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Table of Contents
© Eastman Kodak Company, 1999
{ServiceManual}{Production}{KodakServiceSupport}
Publication No. SM5440-1
18NOV97
Supersedes SM5440-1
13MAY97
SERVICE MANUAL
for the
Kodak Carousel NEW LOOK PROJECTORS
Standard and Long Life
Models 4200, 4200-J, 4200-KK, 4400, 4600,
4600-KK, 5600, 5600-J, and 5600-KK
A100_0029HA

Kodak CAROUSEL NEW LOOK PROJECTOR Specifications

General

Model	CAROUSEL NEW LOOK PROJECTOR
Manufacturer	Kodak
Type	Slide Projector
Format	35mm
Slide Format	2x2 inch
Wattage	300W
Voltage	120V
Fan Cooling	Yes
Remote Control	No
Light Source	Halogen

Summary

Section 1: Replacements and Installations

Replace Lower Housing Assembly

Procedure for removing and replacing the lower housing assembly.

Install Lower Housing Assembly

Steps for installing the lower housing assembly.

Replace Fan Shaft Assembly

Instructions for removing the fan shaft assembly.

Install Fan Shaft Assembly

Procedure for installing the fan shaft assembly and belts.

Replace Motor

Steps for removing and replacing the projector's motor.

Install Motor

Guidance for installing the motor assembly.

Replace Worm Pulley and Mechanism Belt

Procedure for replacing the worm pulley and mechanism belt.

Install Worm Pulley and Mechanism Belt

Steps for installing the worm pulley and mechanism belt.

Replace Thermal Fuse Assembly

Instructions for removing and replacing the thermal fuse assembly.

Install Thermal Fuse Assembly

Procedure for installing the thermal fuse assembly.

Replace Lamp Module Receptacle

Steps to remove and replace the lamp module receptacle.

Install Lamp Module Receptacle

Guidance for installing the lamp module receptacle.

Replace Cycle Solenoid Assembly

Procedure for removing and replacing the cycle solenoid assembly.

Install Cycle Solenoid Assembly

Steps for installing the cycle solenoid assembly.

Replace Mechanism Assembly

Instructions for removing the main mechanism assembly.

Install Mechanism Assembly

Procedure for installing the main mechanism assembly.

Replace Auto-Focus Bracket Assembly

Steps to remove and replace the auto-focus bracket assembly.

Install Auto-Focus Bracket Assembly

Replace Cam Stack and Cycle Lever Assemblies

Install Cam Stack and Cycle Lever Assemblies

Replace Lamp Socket Terminal Assembly

Install Lamp Socket Terminal Assembly

Replace Lens Mount Assembly (Auto Focus)

Install Lens Mount Assembly (Auto Focus)

Replace Lens Mount Assembly (Non Auto Focus)

Install Lens Mount Assembly (Non Auto Focus)

Replace Auto-Focus Switch Assembly

Install Auto-Focus Switch Assembly

Replace Focus Shaft Assembly (Auto Focus)

Replace Focus Shaft Assembly (Non Auto Focus)

Install Focus Shaft Assembly

Install Focus Shaft Assembly (Cont.)

Section 2: Adjustments

Adjust Cycle Solenoid

Adjust Indexer Lever Assembly

Adjust Slide Lift Lever (Manual)

Adjust Slide Lift Lever (Power)

Adjust Focus Light Path

Adjust Null Position

Adjust Photocell

Adjust Clamp Pad Assembly

Adjust Dark Shutter

Section 6: Diagnostics

Main Motor Voltages

Photocell Voltages

5-Pin Remote Cord Plug Voltages

Small Component Board Voltages

General Part Voltage Specifications

Power, Illumination, and Cooling Malfunctions

Slide Transport Malfunctions

No Manual Focus Malfunction

No Remote Focus Malfunction (Non-Auto Focus)

No Remote Focus Malfunction (Auto Focus)

No Auto-Focus Malfunction

Slow Auto-Focus Movement Malfunction

Auto Focus Motor Continual Operation Malfunction

Auto Focus Motor Fwd;Rev Only Malfunction

Auto Focus Adjusts After Remote Use Malfunction