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Kohler Command PRO ECV730 User Manual

Kohler Command PRO ECV730
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1.3
Section 1
Safety and General Information
1
Figure 1-2. Explanation of Engine Identi cation Numbers.
A. Model No.
Electronic Fuel Injection (EFI)
Command Engine
Numerical Designation
630
650
680
730
740
749
B. Spec. No.
ECV630-XXXX
ECV650-XXXX
ECV680-XXXX
ECV730-XXXX
ECV740-XXXX
ECV749-XXXX
C. Serial No.
Year Manufactured Code
Code Year
39 2009
40 2010
41 2011
Factory Code
39 05810334
E C V 749
Vertical Crankshaft
Oil Recommendations
Using the proper type and weight of oil in the
crankcase is extremely important. So is checking oil
daily and changing oil regularly. Failure to use the
correct oil, or using dirty oil, causes premature engine
wear and failure.
Oil Type
Use high-quality detergent oil of API (American
Petroleum Institute) Service Class SJ or higher. Select
the viscosity based on the air temperature at the time
of operation as shown in the following table.
NOTE: Using other than service class SJ or higher oil
or extending oil change intervals longer than
recommended can cause engine damage.
NOTE: Synthetic oils meeting the listed
classi cations may be used with oil changes
performed at the recommended intervals.
However, to allow piston rings to properly
seat, a new or rebuilt engine should be
operated for at least 50 hours using standard
petroleum based oil before switching to
synthetic oil.
°F
-20
020324060
50 80 100
°C
-30 -20
-10 0
10 20 30
40
5W-30
10W-30
Kohler 10W-30
SAE 30

Questions and Answers:

Kohler Command PRO ECV730 Specifications

General IconGeneral
BrandKohler
ModelCommand PRO ECV730
CategoryCrankshaft
LanguageEnglish

Summary

Section 1 Safety and General Information

Safety Precautions

Essential safety warnings and hazard identification for engine operation and maintenance.

Engine Identification Numbers

Information on locating and understanding engine model, spec, and serial numbers.

Oil Recommendations

Guidance on selecting and using the correct engine oil for optimal performance and longevity.

Fuel Recommendations

Specifications for appropriate gasoline types and blends for engine operation.

Periodic Maintenance Instructions

Schedule of required maintenance tasks based on operating hours.

Storage

Procedures for safely storing the engine for extended periods.

General Specifications

Key technical specifications including power, bore, stroke, displacement, and weight.

Section 2 Tools & Aids

Tools

List of specialized tools required for engine service and repair procedures.

Separate Tool Suppliers

Contact information for suppliers of specialized tools.

Special Tools You Can Make

Instructions for fabricating common service tools from readily available materials.

Section 3 Troubleshooting

Troubleshooting Guide

A systematic guide to diagnosing common engine starting and running problems.

Engine Performance Issues

Identifies causes and solutions for engine overheating, knocking, power loss, oil consumption, and leaks.

External Engine Inspection

Procedures for visually inspecting the engine's external condition before disassembly.

Basic Engine Tests

Procedures for performing essential engine tests like crankcase vacuum and compression.

Section 4 Air Cleaner and Air Intake System

Heavy-Duty Air Cleaner

Information on the service and maintenance of the heavy-duty air cleaner system.

Low-Profile Air Cleaner

Details on the service and maintenance of the optional low-profile air cleaner.

Air Intake/Cooling System

Guidance on maintaining proper engine cooling by keeping air intake and cooling fins clean.

Section 5 Electronic Fuel Injection (EFI) System

System Overview

Introduction to the EFI system's function, components, and basic operation.

Electrical Components

Detailed information on EFI system electrical components, sensors, and ECU.

Fuel Components

Description of EFI fuel system components including pump, filter, lines, injectors, and throttle body.

Troubleshooting

Comprehensive guide for diagnosing EFI system faults using fault codes and flow charts.

Section 6 Lubrication System

General

Overview of the engine's full pressure lubrication system and oil pump function.

Check Oil Level

Instructions for correctly checking and maintaining the engine oil level.

Oil Disposal

Environmental guidelines for the proper disposal of used engine oil.

Changing Oil and Oil Filter

Procedures for performing routine oil and oil filter changes.

Service Oil Cooler

Instructions for inspecting and cleaning the optional oil cooler.

Oil Sentry™ System

Information on the optional low oil pressure switch, its installation, and testing.

Section 7 Electrical System and Components

Spark Plugs

Details on spark plug types, gap specifications, service, and inspection.

Battery

Battery size recommendations, maintenance procedures, and testing methods.

Battery Charging System

Overview of the charging system, including stator and rectifier-regulator.

Rectifier-Regulator

Details on the rectifier-regulator component and its testing procedure.

Battery Charging System Troubleshooting

A guide to diagnosing and resolving battery charging system problems.

Fuses

Information on fuse types, ratings, and replacement procedures.

Electric Starting Motors

Details on electric starters, including precautions, troubleshooting, and disassembly.

Starting Difficulties Troubleshooting

Troubleshooting guide for common engine starting problems.

Section 8 Disassembly

General Procedures

General guidelines for cleaning and safely disassembling the engine.

Disconnecting Leads and Fuel Supply

Initial steps for safely preparing the engine for disassembly by disconnecting electrical and fuel connections.

Component Removal

Step-by-step instructions for removing major external engine components like air cleaner and muffler.

Control Panel Removal

Procedures for removing the engine's control panel assemblies.

Fuel System Component Removal

Steps for removing fuel pump, module, and related components.

Throttle Body Removal

Instructions for disconnecting and removing the throttle body assembly.

Electrical Component Removal

Procedures for removing ECU, starter motor, and related electrical components.

Other Component Removal

Steps for removing miscellaneous external parts like oil separator and grass screen.

Blower Housing and Baffles Removal

Instructions for removing the engine's blower housing and baffles.

Breather Cover and Oil Sentry™ Removal

Procedures for removing the breather cover and the optional Oil Sentry™ switch.

Cylinder Head and Sensor Removal

Steps for removing cylinder heads and key engine sensors like MAP and crankshaft position.

Fuel Injector and Intake Manifold Removal

Instructions for removing fuel injectors and the intake manifold assembly.

Spark Plugs and Cylinder Head Removal

Procedures for removing spark plugs and cylinder heads.

Fan and Flywheel Removal

Instructions for removing the engine's fan and flywheel assembly.

Stator and Oil Pan Removal

Procedures for removing the stator and the engine's oil pan.

Internal Engine Component Removal

Steps for removing internal engine parts like camshaft, connecting rods, and pistons.

Piston, Crankshaft, and Seal Removal

Procedures for removing the crankshaft, piston pin, and flywheel end oil seal.

Section 9 Inspection and Reconditioning

Camshaft Inspection

Method for inspecting camshaft lobes and gear teeth for wear or damage.

Crankshaft Inspection

Procedures for inspecting crankshaft journals, bearing surfaces, and keyways for wear.

Crankcase Inspection

Steps for inspecting crankcase gasket surfaces and cylinder bores.

Piston-to-Bore Clearance Measurement

Method for accurately measuring piston-to-bore clearance using a micrometer.

Flywheel Inspection

Instructions for inspecting the flywheel for cracks and keyway damage.

Cylinder Head and Valve Inspection

Procedures for checking cylinder head flatness and inspecting valve mechanism parts.

Piston and Ring Inspection

Guide to identifying common types of piston and ring damage and their causes.

Piston Ring Installation

Steps for correctly installing new piston rings onto the piston, including gap and side clearance checks.

Connecting Rod Inspection

Inspection of connecting rod bearing areas for wear, scoring, and clearances.

Hydraulic Lifters

Inspection of hydraulic lifters and procedures for "bleeding" them before installation.

Oil Pan Assembly Inspection

Inspection of the oil pan and its sealing surfaces for damage or wear.

Governor Gear Assembly

Inspection of governor gear teeth and weights for wear or damage.

Oil Pump Assembly

Disassembly and inspection of the oil pump assembly for wear or damage.

Crankcase Breather System

Explanation of the crankcase breather system's function and components.

Governor Cross Shaft Oil Seal

Procedure for replacing the governor cross shaft oil seal if it is damaged.

Section 10 Reassembly

General Procedures

Essential guidelines for engine reassembly, including torque values and cleanliness.

Typical Reassembly Sequence

A suggested order for reassembling engine components after service.

Flywheel End Oil Seal Installation

Steps for installing the flywheel end oil seal correctly into the crankcase.

Crankshaft Installation

Procedure for lubricating and installing the crankshaft into the crankcase.

Connecting Rods and Pistons Installation

Steps for installing connecting rods, pistons, and rings with proper orientation and lubrication.

Governor Cross Shaft Installation

Procedures for installing the governor cross shaft, including setting end play.

Camshaft Installation

Steps for lubricating and installing the camshaft, aligning timing marks.

Oil Pan Assembly Installation

Procedures for installing the oil pan, using gaskets or sealant, and torquing fasteners.

Governor Gear Assembly

Reassembly steps for the governor gear assembly within the oil pan.

Oil Pump Assembly

Reassembly procedures for the oil pump assembly into the oil pan.

Flywheel and Fan Installation

Steps for installing the flywheel and fan, ensuring proper keyway alignment and torque.

Cylinder Heads and Hydraulic Lifters Installation

Procedures for installing cylinder heads, hydraulic lifters, and related valve components.

Push Rods and Rocker Arms Installation

Steps for installing push rods and rocker arms, ensuring proper seating and torque.

Spark Plugs and Intake Manifold Installation

Procedures for installing spark plugs and the intake manifold assembly.

Fuel Injectors and MAP Sensor Installation

Steps for installing fuel injectors and the Manifold Absolute Pressure sensor.

Crankshaft Position Sensor and Valve Covers Installation

Procedures for installing the crankshaft position sensor and valve covers.

Breather Cover and Inner Baffles Installation

Steps for installing the breather cover and inner baffles with new gaskets.

Sensor and Housing Installation

Installation of oil temperature sensor, Oil Sentry™, and blower housing assembly.

Rectifier-Regulator Reconnection

Steps for reconnecting the rectifier-regulator after its removal or testing.

Grass Screen Installation

Procedures for installing the metal or plastic grass screen onto the fan.

Other Component Installation

Installation of oil separator, starter motor, ECU bracket, and ECU.

Throttle Body Installation

Steps for installing the throttle body assembly with sensors and linkage.

Fuel Pump System Installation

Procedures for installing the lift fuel pump, fuel filter, and fuel pump module.

Governor Controls Installation

Installation of external governor controls, including lever and linkage.

Throttle Control Panel Installation

Procedures for installing the top and bottom throttle control panels.

Air Cleaner Assembly Installation

Steps for installing the heavy-duty or low-profile air cleaner assembly.

Muffler and Oil Cooler Installation

Procedures for installing the muffler and the optional oil cooler.

Governor Adjustment

Steps for setting the initial governor adjustment for proper engine speed control.

Engine Testing and Adjustment

Procedures for testing the assembled engine, checking oil pressure, and adjusting idle/high speeds.

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