SERVICE SCHEDULE 217
39.1Important maintenance work to be carried out by an authorized KTM workshop
S1N S3N S10A S30A
Engine Change the engine oil and oil filter, clean the oil screen. ( p. 183) • • • •
Replace spark plug. •
Check the valve clearance and adjust if necessary. • • •
Check engine mounting screws for tightness. • • •
Clean spark plug connectors and check for tightness. • • •
Check shift lever screw for tightness. • • •
carburetor Check carburetor connection boots for cracks and leakage. • •
Check vent hoses for damage and routing without sharp bends. • • •
Check idle. • • •
Attachments Check the cooling system for leaks. • • •
Check the antifreeze and coolant level. ( p. 180) • • •
Check the exhaust system for leakage and faulty attachment. • •
Check control cables for damage, smooth operation and routing without
sharp bends.
• • •
Check the fluid level of the hydraulic clutch. ( p. 178) • • •
Clean the air filter. ( p. 61) • • •
Check cables for damage and kink-free routing. • •
Check the functioning of the electrical equipment. • • •
Brakes Check the front brake linings. ( p. 91) • • •
Check the rear brake linings. ( p. 96) • • •
Check the brake discs. ( p. 74) • • •
Check the front brake fluid level. ( p. 89) • • •
Check the rear brake fluid level. ( p. 94) • • •
Check that brake lines are undamaged and free of leaks. • • •
Check the free travel of the hand brake lever. ( p. 88) • • •
Check the free travel of the foot brake lever. ( p. 93) • • •
Check the brake system. • • •
Check screws and guide pins of the brake system for tightness. • • •
Chassis Check shock absorbers for cracks and proper functioning. • • •
Check the steering column bearing for wear and smooth operation. • • •
Clean and grease bearing and sealing elements of steering column. • • •
Check the handlebar for smooth operation and play. • • •
Check the handlebar bridge bearing for excessive play. • • •
Check tie rods and tie rod ends for damage and play. • • •
Check front wheel suspension for wear and tightness. • • •
Check that front and rear wheel hubs are tight. • • •
Check the swingarm bearing. • •
Check the bearing of the rear axle for play. • • •
Grease the rear wheel eccentric element. • •
Check all screws to make sure they are tight. • • •
Wheels Check rim run-out. • • •
Check the tire condition. ( p. 72) • • •
Check the tire air pressure. ( p. 72) • • •
Check the chain wear. ( p. 75) • • •
Check the chain tension. ( p. 76) • • •
Clean the chain. ( p. 75) • • •
Check front wheel bearing for play. • • •
S1N: Once after 1 service hour - corresponds to about 7 liters of fuel (1.8 US gal)
S3N: Once after 3 service hours - corresponds to about 21 liters of fuel (5.5 US gal)
S10A: Every 10 service hours - corresponds to about 70 liters of fuel (18.5 US gal) / after every race
S30A: Every 30 service hours - corresponds to about 210 liters of fuel (55.5 US gal)
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