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Kwik Mark KM-64 - User Manual

Kwik Mark KM-64
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KwikMark
OPERATIONS MANUAL
Designed & Manufactured in the USA
By
Kwik Mark Inc
- The KM-64 -
“The Best is Now the Simplest”
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Summary

KwikMark Operations Manual

General Description

Setup and Start-up Procedures

Machine Setup and Connections

Covers bench selection, unpacking, assembly of handwheel and air components, and connection of peripherals like keyboard and air supply.

Machine Start-up and Operation Modes

Details turning on the machine, securing tooling, adjusting air pressure, and explains Express Text and Standard Text operational modes.

Quick Reference Guide

Keyboard Control Functions

Explains operation using the ps/2 keyboard, including machine keypad functions and programmable hot keys for various operations.

Express Text Operation

Details the workflow for using the F1 Express Text function to mark single lines of text without saving.

Actuate Pin Function

Describes the F2 function to actuate the marking pin, initiating the marking process.

Set Origin Function

Explains how to use the F3 function to set the current X, Y, Z positions as the origin point.

Edit Text Function

Details the F6 function for editing text within existing lines of a loaded job file.

Set Batch Count Function

Explains the F7 function to set, enable, and disable batch counting for production runs.

Create New Job Function

Details the F8 function for setting up and defining a new marking job, including line types and text parameters.

Edit Job Function

Describes the F9 function for full editing, adding, and deleting lines within an existing job file.

Edit Job Lines Function

Explains the F10 function to edit specific properties of individual lines within a job.

Teach Park Path Function

Details the F12 function for teaching and setting a park path for the marking head.

Rules and Job Setup

Express Text Setup Guide

Describes the process for quick marking of text without saving the job file, using the F1 function.

Standard Job Setup Guide

Explains the comprehensive setup for marking jobs, covering file names, line types, text, and styles.

Controls and Operation

Control Panel Overview

Details the backlit LCD display, multi-key touchpad, and basic functions of keys like ENTER, ESC, START, and STOP.

Navigation and Homing Functions

Explains functions for HOME, GO TO ORIGIN, and SCROLL operations for machine navigation and setup.

Axis Jogging Controls

Describes the directional controls (jogging) for moving the machine's X, Y, and Z axes.

Function Key and Page Navigation

Covers the operations of function key F1 and page navigation keys (Page Up/Down).

Machine Diagrams

General Machine Layout Diagram

Presents Diagram 1, showing the overall dimensions and layout of the KwikMark machine.

Component Identification Diagram

Shows Diagram 2, illustrating electrical and pneumatic components, connectors, and control elements.

Mounting Options Diagram

Presents Diagram 3, detailing various mounting options and patterns for the KwikMark.

Head Assembly Detail Diagram

Shows Diagram 4, providing close-up dimensions and details of the marking head assembly.

Maintenance Procedures

Marking Head Assembly Maintenance

Covers periodic cleaning and replacement of parts within the marking head assembly, including pin, cone, and gasket.

Other Component Maintenance

Details maintenance for X/Y slides, Z-axis lead screw, motors, air filters, and cooling fan.

Power Requirements

Electrical Service Requirements

Specifies the required electrical service: 120-220 VAC, 50-60 Hz, single phase, 2.5 AMP.

Pneumatic Service Requirements

Details the pneumatic air supply needed: 25-100 PSI clean, dry, filtered air with a 1/8 NPT fitting.

Electrical Schematic

Troubleshooting Guide

Marking Quality Issues

Addresses problems with mark legibility, depth, and character intersection gaps, providing diagnostic steps and solutions.

Operational and Power Issues

Covers issues related to marking image variation, pin vibration, no power, and machine movement in run mode.

Movement and System Start-up Issues

Details problems with jogging, positioning repeatability, limit errors during operation, and boot-up failures.

Kwik Mark KM-64 Specifications

General IconGeneral
BrandKwik Mark
ModelKM-64
CategoryIndustrial Equipment
LanguageEnglish