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LELY Discovery 120 Collector - User Manual

LELY Discovery 120 Collector
90 pages
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www.lely.com
Lely Industries N.V.
.
Operator Manual
EN - English Original
5.4008.8520.0 -
Lely Discovery 120 Collector
Mobile Barn Cleaner

Table of Contents

Questions and Answers

  • C
    Corey HendersonAug 18, 2025
    What to do if my LELY Discovery 120 Collector machine has an alarm?
    • J
      John SmithAug 18, 2025
      Follow the procedure shown on the alarm detail page.
  • W
    Wendy NelsonAug 20, 2025
    Why is my LELY Discovery 120 Collector Farm Equipment machine not starting a route?
    • N
      nichole17Aug 21, 2025
      There are several reasons why the machine might not be starting a route: * The internal clock of the machine may not be set to the right time. In this case, connect a smartphone that is set to the right time to the machine. * The battery energy level may be too low, needing at least 50% capacity plus the energy for one route. Wait until the battery is sufficiently charged. The machine will skip the current route and start when the battery level is sufficient and a route is scheduled. * No route may be programmed in the day planning. Ensure the day planning is programmed correctly.
  • M
    Michael BairdAug 23, 2025
    What to do if my LELY Discovery 120 Collector Farm Equipment machine is not taking in enough manure?
    • D
      Dawn ParsonsAug 23, 2025
      If the machine isn't collecting enough manure or cleaning the barn effectively, the top air filter might be dirty. Clean the top air filter. If the problem continues, contact your local Lely service provider. Alternatively, there might be a plug of dried material in the manure tank, preventing it from being completely emptied, so clean the manure tank.
  • D
    David JonesAug 28, 2025
    What to do if LELY Discovery 120 Collector Farm Equipment machine gets lost?
    • R
      Richard WalkerAug 28, 2025
      If the machine repeatedly gets lost or stuck, it could be due to: * Dirty walls or borders. Clean the walls and borders of the cubicles, manually navigating the machine along the walls to clean them using the 'wall follow' command. * The floor being too dry. Use the water sprinkle system of the machine more often. If the sprinkle water system is not working see symptom 'The machine does not sprinkle water'.
  • J
    Joanna WilliamsAug 30, 2025
    Why is my LELY Discovery 120 Collector Farm Equipment machine not charging?
    • P
      powensAug 30, 2025
      The machine may not be charging due to a few reasons: * The power supply is disconnected. Check if the green LED is lit. If not, verify the power supply to the charger. * The charging strips and/or electrodes are dirty. Clean the charging strips of the machine and the charging electrodes of the charger contact unit with a steel brush.
  • H
    Heather MorrowSep 1, 2025
    What to do if my LELY Discovery 120 Collector Farm Equipment machine is standing still?
    • R
      Reginald DuncanSep 1, 2025
      If the machine is standing still, it might be because it is switched OFF. Switch ON the machine and put the machine in operation. The battery may be low. See symptom 'The battery is low'.
  • S
    stefaniewalkerSep 4, 2025
    What to do if LELY Discovery 120 Collector machine does not release manure?
    • Q
      qkaneSep 4, 2025
      If the machine isn't releasing manure in the dump pit, it could be because the dump pit is dirty. Clean the dump pit.
  • A
    Ashley CervantesSep 7, 2025
    Why can't I control my LELY Discovery 120 Collector machine with my smartphone?
    • J
      Jose ShahSep 7, 2025
      If you're unable to control the machine with your smartphone, ensure that: * Bluetooth is enabled on your smartphone. * Your smartphone is paired with the machine. * The Lely Control Plus app is connected to the machine and to the right machine. * Your smartphone is within range of the machine. If none of these steps resolve the issue, restart your smartphone and the machine.
  • R
    Robert RyanSep 9, 2025
    What to do if my LELY Discovery 120 Collector machine can't find the dump pit?
    • J
      Jonathan PhillipsSep 9, 2025
      If the machine can't find the dump pit, the dump pit might be too dirty, blocking the machine. Clean the dump pit.
  • A
    Anne RobinsonSep 12, 2025
    What to do if LELY Farm Equipment machine does not stop at the charging station?
    • R
      Raymond ReeseSep 12, 2025
      If the machine isn't stopping at the charging station, clean the electrodes and charging strips.

Summary

Trademarks, Copyright and Disclaimer

Legal Notices and Copyright Information

Information regarding trademarks, copyrights, and legal disclaimers for the Lely Discovery manual.

List of Included Amendments

Document Revision History

Details on amendments included in the manual, with issue dates and remarks.

Preface

Manual Overview and Applicability

Introduction to the manual, its scope, and applicability to specific models.

Standard Torque Loading and Registration

Information on standard torque specifications and machine registration details.

Contact Information

Local Service Provider Details

Guidance on recording and contacting the local Lely service provider.

Lely Discovery Mobile Barn Cleaner

Intended Use

Specifies the sole intended use of the Lely Discovery in agricultural barns.

Foreseeable Misuse

Outlines foreseeable misuse scenarios and prohibited operations.

Safety

Signal Icons and Safety Messages

Explanation of signal words (Danger, Warning, Caution) and icons used in safety messages.

Safety Decals and General Precautions

Details on safety decals, signs, and general safety practices for operation.

Electrical Safety Guidelines

Safety instructions related to electrical installations and power supply.

Operation and Installation Safety

Safety measures for operating the machine and during installation.

Maintenance Safety

Safety procedures to follow when performing maintenance tasks.

Safety Devices Overview

Description of safety devices integrated into the machine.

Specifications

Mobile Barn Cleaner Specifications

Technical specifications for the Lely Discovery 120 Collector.

Charging Station Specifications

Technical specifications for the charging station.

Water Filling Station Specifications

Technical specifications for the water filling station.

Dump Pit and Smartphone Requirements

Specifications for the dump pit and requirements for smartphone connectivity.

Description

General System Overview

An overview of the Lely Discovery system and its main parts.

Machine Component Details

Detailed description of the machine's components and subsystems.

Lely Control Plus Application

Information on the Lely Control Plus application for machine operation.

Dump Pit Description

Description of the dump pit, its purpose, and safety features.

Charging Station Description

Description of the charging station's function and components.

Water Filling Station Description

Description of the water filling station and its operation.

Software Description

Menu Structure and Navigation

Overview of the software menu structure and navigation.

Home Page Interface

Description of the machine's home page in the Lely Control Plus app.

Manual Control Operations

Instructions for manually controlling the machine via the app.

Dayplanning and Route Management

How to manage day planning, add, modify, or delete routes.

Alarms and Testing Features

Information on viewing alarms and performing system tests.

Settings Configuration

Details on configuring machine settings via the software.

First Use

Smartphone Pairing and Connection

Steps to pair and connect your smartphone to the machine.

Operating Instructions

Top Cover Operation

Instructions for opening and closing the machine's top cover.

Machine Power Management

Procedures for switching the machine ON, OFF, and managing its operational status.

Smartphone Control Operations

Detailed guide on controlling the machine via smartphone app.

Wintertime Preparation

Steps for preparing the machine for winter conditions.

Maintenance

Maintenance Schedule

Schedule outlining regular maintenance tasks and their frequency.

Hoisting the Machine

Instructions and safety precautions for hoisting the machine.

Cleaning Procedures

Guide for cleaning essential components like air filters and sensors.

Test and Adjustment

Ultrasonic Sensor Testing

Procedure for testing the functionality of the ultrasonic sensors.

Troubleshooting

Machine Troubleshooting Guide

Comprehensive table of symptoms, possible causes, and actions for troubleshooting.

Disposal

Product Disposal Guidelines

Instructions for proper disposal of the product and its components.

WEEE Compliance

Waste Electrical and Electronic Equipment Information

Information regarding WEEE directive and product recycling.

EG Declaration of Conformity

Manufacturers Declaration and Standards

Official declaration of conformity to EU directives and standards.

LELY Discovery 120 Collector Specifications

General IconGeneral
BrandLELY
ModelDiscovery 120 Collector
CategoryFarm Equipment
LanguageEnglish

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