User Manual for BPS-i100
www.levitronix.com
PL-4036-00, Rev03, DCO# 21-057
OEM - Epoxy coated driver, 5 m PVC cable with open wires, PFA pump head.
OEM - ETFE coated driver, 5 m FEP cable with open wires, PFA pump head.
OEM – ATEX/IECEX - ETFE coated driver, 5 m FEP cable open wires, PFA pump head.
EasyConnect - Epoxy coated driver with interface connectors, PFA pump head.
EasyConnect - ETFE coated driver with interface connectors, PFA pump head.
Stand-Alone - Epoxy coated driver with integrated user panel, PFA pump head.
Table 1: Standard system configurations
Impeller / Housing / O-Ring
In-/Outlet Fittings
PFA / PFA / FFPM (FFKM) perfluorelastomer
1/2” Tube
Max. Flow / Max. Diff.-Press.
Max. Viscosity / Max. Liq.
Temp.
20 liters/min (5.3 gallons/min) / 2 bar (29 psi)
20 cP / 90 °C (194 °F)
3
Integrated Pump Driver
(“OEM Models”)
IPD-100.1-50-01
IPD-100.2-50-01
Epoxy (a) or ETFE (b) coated Aluminum, PP for bottom lid, IP65
1
PVC (a) or FEP (b) jacket, open wires, cable length 5 m
PLC and RS485 with Modbus protocol.
Integrated Pump Driver
(“EasyConnect” Models)
IPD-100.4-01
IPD-100.5-01
Epoxy (c) or ETFE (d) coated Aluminum, PP for bottom lid, IP65
1
2x Fieldbus RS485 with Modbus protocol, PLC and power supply
Integrated Pump Driver
(“Stand-Alone” Model)
Epoxy coated Aluminum, PP for bottom lid, IP65
1
User panel with 3 user buttons, PLC and power supply
Integrated Pump Driver
(“OEM” ATEX Model)
ETFE coated Alu., PP for cup, IP65
1
/ FEP jacket, open wires, 5 m
II 3G Ex ec h mc IIC T4 Gc / II 3D Ex h tc IIIC T90°C Dc
Table 2: Specification of standard components
Note 1: Designed and tested for IP67. Note 2: Special firmware for serial pumping as one unit (Figure 6) available on request. Note 3: ATEX driver IPD-100.10 is certified for max 70°C.
Impeller (A) / O-Ring (B)
Pump (C) / Motor Screws (D)
Exchange Tool IET-1.1 (E)
PFA (LPI-200.5) / FFPM (FFKM) with dimensions: 50.52 x 1.78 mm
6x M4 x 16 mm / 8x M3 x 40 mm (stainless steel PTFE coated)
POM-C
Voltage Output / Input
Basic Dimensions
Certification or Standards
24 VDC with 180 W / 85 – 132 and 187 – 264 VAC (autoselect)
110 x 110 x 54 mm (mountable on DIN rail 35 mm)
UL/cUL, CB, Semi F47
Desktop AC/DC Power
Supply
Voltage Output / Input
Basic Dimensions
Safety Approvals
Note
24VDC, 160W / 85 – 264 VAC, 47-63 Hz
175 x 72 x 35 mm
UL60950-1, CSA C22.2, TUV EN60950-1
Connector for direct connection to supply of driver, cable length 1.2 m.
AMC-1.1 (2m) / AMC-1.2 (2.5m)
AMC-1.3 / AMC-1.4 (2.5m)
AMC-1.5 (2.5m)
190-10331 / 32
190-10333 / 34
190-10335
US, Canada / CB, Germ., Den., Norw., Finl., Belg., Neth., Sweden, Austria
PSE, Japan / Switzerland
CE, United Kingdom
USB to RS485
Adaptor-TR Isolated
USB connector (A) with termination resistor and cable (2m) with connector
pair (B and C) for external RS485 wire connection. Magnetically isolated.
Cable length is 2m. Included is a USB space saver cable (D).
Communication over fieldbus of driver with PC
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 2x 1.5 mm
2
Open wires / Circular Intercontec type to driver
Connection of power supply to “Stand-Alone” and “EasyConnect” drivers
ICS-1.1-02 (0.2 m)
ICS-1.1-10 (1 m)
ICS-1.1-30 (3 m)
190-10381
190-10344
190-10345
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 6x 0.08 mm
2
and shielding
Circular Hirose type / Circular Hirose type
Fieldbus connection between “EasyConnect” drivers (multi-pump arrays)
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 6x 0.08 mm
2
and shielding
Connector with screw type plug for open wire connection / Circular type
Fieldbus to “EasyConnect” drivers and to PLC of “Stand-Alone” drivers.
IPS Cable Signal 12 Wires
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 12x 0.14 mm
2
and shielding
Connector with screw type plug for open wire connection / Circular type
General connection to PLC of “EasyConnect” drivers.
Chemical Protection
Connector Cover
CPC-1.1
CPC-1.2
CPC-1.3
CPC-1.5
190-10349
190-10350
190-10351
190-10352
Materials, IP-Rating
Main Purpose of CPC-1.1
Main Purpose of CPC-1.2
Main Purpose of CPC-1.3
Main Purpose of CPC-1.5
PP+GF30 and FPM/FKM for sealing gaskets, IP65
1
Chemical protection of driver connectors of ICS-1.x cables.
Chemical protection of driver connectors of ICS-2.x cables.
Chemical protection of driver connector for supply with ICP-2.1 cable.
Chemical protection of fieldbus termination connector FTC-1.1
Fieldbus Termination
Connector
PPS for connector housing and FPM for sealing.
Termination of fieldbus.
ATEX Cable
Sealing System
Sleeve (A) and Gasket (B)
Frame (C)
2x Cable Module (D)
Stainless Steel and EPDM
Roxylon (EPDM rubber)
Roxylon (EPDM rubber)
Note:
Lubricant (E) and measurement plates
(F) are included.
Interface / Housing Rating
Standard Firmware
Materials
Motor Mounting Screws
Cooling Flow
Pressure Drop / Max. Press.
Purpose
PTFE coated stainless steel for cooling plate (A) and mounting screws (B).
2x M4x16, stainless steel PTFE coated
Min. 0.5 l/min at ≤ 20 °C. In- and outlet are NPT 1/8” x 6.7mm.
20 mbar for 1 l/min cooling flow (for water at 20 °C) / 4 bar
Driver cooling for higher liquid temperatures (see user manual).
Table 3: Specification of accessories