CHAPTER 7 BRAKES ATV SERVICE MANUAL 09.0
CHAPTER 7 BRAKES PAGE. 7-
12
7.12 REAR BRAKE DISC INSPECTION / REMOVAL / REPLACEMENT
INSPECTION
1. Visually inspect the brake disc for nicks,
scratches, or damage.
2. Measure the disc thickness at 8 different
points around the pad contact surface using a
0-1" micrometer and a dial indicator. Replace
disc if worn beyond service limit.
Brake Disc Thickness
New0.177-0.187"(4.496-4.750mm)
Service Lim it 0.167"(4.242 mm)
Brake Disc Thickness Variance
Service Limit 0.002 " (0.051mm)
difference between measurements
Brake Disc Runout
Service Lim it 0.005" (0.127 mm)
REMOVAL/ REPLACEMENT
1. Removal wheel/ hub and caliper.
2. Remove bolts and disc from the flange.
3. Clean mating surface of disc and hub.
4. Install new disc on flange.
5. Tighten to specified.
CAUTION: Always use new brake disc
mounting bolts.
Rear Brake Disc Mounting Bolt Torque :
18 ft. lbs. (25 Nm )
7.13 FOOT BRAKE PEDAL FOR B-TYPE
ADJUSTING
If the push rod joint is reinstalled, adjust the
push rod length so that the distance between
the centers of the master cylinder lower
mounting bolt hole and joint pin hole is
83±1mm.After adjustment, tighten the joint
nut.
To Next Page
Loading...
Need help?
General
