1. SAFETY - Shut Off main power disconnect to cut off power from Vulcan (including Plasma
Unit) before attempting to work on electrical circuits or performing any cleaning of machine that
involves reaching in between parts that can move!
Do not touch electrically hot parts! Keep cables dry, free of oil and grease, and protected at all times
from damage by hot metal and sparks. Do not use cable with worn or damaged insulation; repair or
replace it
immediately. Keep equipment clean, in good condition, and free of oil, grease and other
combustibles.
DO NOT use equipment which is not functioning properly. Perform all required repairs and test the
machine to ensure that it is in proper operating condition before resuming production.
2. INSPECTION AND UPKEEP - Proper lubrication (see Table below), along with a clean
machine and work area
are the 2 most important factors for trouble-free operation. Remove any
accumulation of debris before the start of an 8 hour workday. Inspect and maintain the Vulcan as
often as required. Past experience has shown these to be the best guidelines to follow:
a) Clean accumulated dirt from all areas.
b) Tighten loose hardware, including all gas and electrical connections; loose power connections
can overheat during use of machine.
c) Replace any power cables and connectors that get worn or damaged
at once! Check for frayed,
cracked insulation,
particularly in areas where conductors enter equipment.
d) Clean all components, particularly electrical parts where metallic particles can cause short
circuits;
blow out Torch Ball casters as explained later.
Keep rollers, and rail support rod clean to allow smooth motion of moving parts,
WHICH IS
ESSENTIAL FOR THIS MACHINE! Use a wire brush to remove dirt and debris from such areas.
3. LUBRICATION - Lubrication and the time periods when required are presented in the
Lubrication Table below. Where TRIBOL 878 is designated as a lubricant, use only a thin film, then
let it dry to prevent dust pickup.
Item: Time Interval: Operation: Lubricant:
Rail and Support Rod Every 8 Hours Clean with Galv-Off TRIBOL 878
Carriage Wheels Every 8 Hours Clean with Galv-Off TRIBOL 878
Grease Fittings Every 6 Months Apply Grease TRIBOL 777-1
The next subsection explains complete resetting of torch head if it has been disturbed or installation
of new head if ever needed. This procedure is
not routine maintenance.
UNDER
BEAM
A
D
C
B
UNDER
TABLE
TOP AND
BOTTOM
OF SHAFT
UNDER
TOOL
BOX
AND
GUARD
A 3 "Y" AXIS DRIVE SHAFT PILLOW BLOCKS
B 2 "Y" AXIS IDLER PULLEYS
C 2 "X" AXIS DRIVE SHAFT
D 1 "X" AXIS IDLER PULLEY
ITEM QTY. DESCRIPTION
GREASE FITTING LOCATIONS
Maintenance... Page 1
H. WEISS MACHINERY & SUPPLY
H. WEISS MACHINERY & SUPPLY
PHONE: (718) 605-0395 - www.hweiss.com
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