46
1. Remove the 3 nos bolts & spring lock
washer with the help of 8 no. spanner.
2. Remove the spline shaft retainer with the
help of mallet.
3. Remove the circlip of the spline shaft front
end.
Mounting
Bolt
Retainer
4. Unlock the lock plate of the Pinion shaft &
remove the bolt with lock plate & stopper
plate of Pinion shaft.
5. Tap the spline shaft slightly with the help
of mallet.
6. Hold the Hi low driven gear with one hand
& with other pull out the pinion shaft
which has double ball bearing, spacer &
circlip. Also remove the Hi low driven gear
& shims from the housing.
7. Hold the constant mesh gear with one
hand & with other pull the spline shaft till
the constant mesh gear is free to come out
of the transmission case, remove the
constant mesh gear with stepped spacer.
8. Remove the spacer mounted on the spline
shaft & remove the 2nd & 3rd driven cluster
gear.
9. Remove the spline shaft with mid bearing
& circlip from transmission case.
10. Remove the circlip & remove the bearing
of the spline shaft.
11. Remove the front bearing, oil seal from the
retainer & double bearing from the spline
shaft.
12. Clean all the part with the help of cleaning
fluid & inspect all the part wear & damage
replace with new one if found.
Note: Always use new oil seals & circlips at the
time of assembly.
Circlip
Stopper Plate
Bolt
Transmission
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