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Manitowoc Q270 User Manual

Manitowoc Q270
120 pages
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Technicians
Handbook
This manual is updated as new information and models are
released. Visit our website for the latest manual.
www.manitowocice.com
America’s #1 Selling Ice Machine
Manitowoc
Q210/Q270
Undercounter
Ice Machines
Part Number STH039 8/13

Table of Contents

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Manitowoc Q270 Specifications

General IconGeneral
Ice Production Capacity270 lbs (122.5 kg) per 24 hours
Power Supply115V, 60Hz
Production Capacity270 lbs (122.5 kg) per 24 hours
Condenser TypeAir-Cooled
Electrical115V, 60Hz, 1 Phase
RefrigerantR404A

Summary

Safety Notices

Warning and Caution Symbols Explained

Defines warning and caution symbols used throughout the manual for safety.

Procedural Notices

Important Notes and Tips for Procedures

Explains the significance of 'Important' and 'NOTE' callouts for procedures.

Critical Pre-Operation Safety Guidance

Installation, Care, and Maintenance Importance

Stresses the importance of proper installation, care, and maintenance for optimal performance.

Warranty Exclusions for Maintenance

Clarifies that routine adjustments and maintenance are not covered by the warranty.

Manual Reading and Electrical Safety

Emphasizes reading the manual thoroughly and adhering to electrical safety guidelines.

Lifting Safety Precautions

Details safety measures required for lifting the ice machine, such as using multiple people.

General Operational Safety Warnings

High Voltage and Refrigerant Hazards

Warns about dangers associated with high voltage electricity and pressurized refrigerant.

Refrigeration Circuit Integrity

Advises against damaging the refrigeration circuit during service or maintenance.

Environment and Operational Warnings

Ventilation and Obstruction Warning

Alerts users not to obstruct machine vents or openings to ensure proper airflow.

Flammable Material Storage Prohibition

Prohibits storing flammable vapors or liquids near the appliance.

Electric Appliance Safety

Basic Precautions for Electric Appliances

Details general safety precautions to follow when using electric appliances.

Refrigerant Safety

R290 Propane Refrigerant Flammability Warning

Warns about the flammability of R290 refrigerant and requires trained personnel.

General Information

Model Numbers Covered by Manual

Lists the specific ice machine models detailed in this technician's handbook.

Model Numbering and Cleaning Agents

How to Read a Model Number

Explains the designation system used for identifying ice machine models.

Caution: Approved Cleaners and Sanitizers

Specifies the use of only Manitowoc-approved cleaning and sanitizing solutions.

Model and Serial Number Location

Model and Serial Number Location

Shows where to find the model and serial number plates on the ice machine.

Ice Machine Warranty Information

Owner Warranty Registration Process

Outlines the steps and importance of registering the ice machine for warranty coverage.

Commercial Warranty Coverage Details

Provides an overview of the warranty terms for commercial applications.

Warranty Exclusions and Service

Warranty Exclusions and Limitations

Lists items and conditions not covered under the ice machine's warranty.

Authorized Warranty Service Requirements

Specifies requirements for performing warranty repairs, including authorized service.

Residential Warranty Coverage

Residential Warranty Coverage Details

Explains what is covered under the limited warranty for residential use.

Warranty Duration and Eligibility

Specifies the warranty period and who is eligible for coverage.

What Is Not Covered by Warranty

What Is Not Covered by Warranty

Lists specific items and conditions excluded from the ice machine's warranty coverage.

Warranty Legal and Registration

How State Law Affects Warranty

Explains how state laws may affect warranty rights and limitations.

Warranty Registration Card Submission

Provides instructions for submitting the warranty registration card for service.

Installation Procedures

Location Requirements for Ice Machine Installation

Details the criteria for selecting an appropriate location for the ice machine.

Installation Specifications

Ice Machine Clearance Requirements

Specifies the necessary clearances around the ice machine for proper operation and service.

Ice Machine Heat of Rejection Data

Provides heat rejection values for different models to aid in equipment sizing.

Machine Setup and Leveling

Leveling the Ice Machine

Step-by-step guide for ensuring the ice machine is properly leveled for optimal function.

Caution: Leveling Leg Installation

Warns about securely installing leveling legs to prevent bending.

Electrical Requirements

Voltage and Variation Requirements

Details the acceptable voltage range and variations for the ice machine.

Fuse, Circuit Breaker, and Ampacity Guidelines

Information on required electrical protection and circuit capacity.

Component Identification

Evaporator Compartment Components

Identifies key parts located within the ice machine's evaporator compartment.

Ice Machine Component Identification

Q210 and Q270 External Components

Illustrates and labels the external components specific to Q210 and Q270 models.

Maintenance Procedures

Ice Machine Inspection and Exterior Cleaning

Outlines routine inspection checks and exterior cleaning methods for the ice machine.

Cleaning the Condenser

Warning: Disconnect Power Before Condenser Cleaning

Critical safety warning to disconnect electrical power prior to cleaning the condenser.

Air-Cooled Condenser Cleaning Steps

Detailed steps for cleaning the condenser fins and ensuring proper airflow.

Cleaning Cycle and Component Removal

Cleaning Cycle Initiation Steps

Guides on starting the cleaning cycle and adding cleaning agents.

Caution: Avoid Forcing Ice Removal

Warns against using force to remove ice, which could damage the unit.

Component Removal for Cleaning

Water Pump Removal for Cleaning

Provides instructions for safely removing the water pump for cleaning purposes.

Ice Thickness Probe Cleaning

Ice Thickness Probe Removal and Cleaning

Details the procedure for removing and cleaning the ice thickness probe.

Water Distribution Tube Procedures

Water Distribution Tube Removal and Disassembly

Explains how to remove and disassemble the water distribution tube.

Float Valve Removal

Float Valve Removal Procedure

Step-by-step instructions for removing the float valve for cleaning or replacement.

Water Trough Removal

Water Trough Removal Procedure

Details the steps required to remove the water trough from the ice machine.

Ice Damper Removal

Ice Damper Removal Procedure

Provides instructions for safely removing the ice damper from the machine.

Bin Door Removal

Bin Door Removal Procedure

Outlines the steps for removing the bin door for access or cleaning.

Sanitizing Process

Mixing Sanitizing Solution and Safety

Guides on preparing the sanitizer solution and emphasizes safety precautions, including power disconnection.

Removal from Service and Winterization

Precautions for Service Removal and Winterization

Details special precautions for extended service periods or exposure to freezing temperatures.

Operation Modes

Initial Start-Up and Post-Shutoff Procedures

Explains the sequence for starting the ice machine initially or after an automatic shut-off.

Ice Making Freeze Sequence Explained

Describes the steps involved in the ice-making freeze cycle.

Ice Cycle Sequences

Ice Harvest Sequence

Details the process of harvesting ice from the evaporator.

Automatic Shut-Off Conditions

Explains the conditions that trigger an automatic shut-off of the ice machine.

Operational Checks

Siphon System Operation Check

Guides on checking the functionality of the siphon system for mineral buildup reduction.

Water Level Check and Adjustment

Explains how to check and adjust the water level for optimal performance.

Ice Thickness Check

Ice Thickness Check and Adjustment Procedure

Outlines the process for checking and adjusting the ice thickness probe for correct ice formation.

Troubleshooting Guide

Diagnosing 'Ice Machine Will Not Run' Issue

Provides a systematic approach to diagnosing why the ice machine fails to start.

Diagnosing Control Circuitry

Troubleshooting Ice Thickness Control Circuitry

Guides on diagnosing issues related to the ice thickness control circuit.

Troubleshooting Specific Operation Issues

Troubleshooting Premature Harvest Cycle

Addresses the problem of the ice machine cycling into harvest before water contact with the probe.

Performance Checks

Ice Production Check Procedure

Outlines the method for verifying the ice production rate of the machine.

Installation and Visual Inspection

Installation and Visual Inspection Checklist

A checklist to ensure proper installation and conduct a visual inspection.

Water System Checks

Water System Troubleshooting Checklist

A checklist to identify and resolve problems within the ice machine's water system.

Ice Formation Analysis

Ice Formation Pattern Analysis

Explains how analyzing ice formation patterns aids in diagnosing malfunctions.

Safety Limit Feature

Understanding the Safety Limit Feature

Explains the function of built-in safety limits that protect major components from failure.

Safety Limit Controls and Identification

Safety Limit Controls and Modes Explained

Details the two safety limit controls and their standby/shut down modes.

Identifying Triggering Safety Limits

Describes how to determine which safety limit has caused the ice machine to stop.

Safety Limit Checklists

Safety Limit #1 Checklist and Causes

Lists potential causes for Safety Limit #1, related to freeze time exceeding limits.

Discharge Line Temperature Analysis

Discharge Line Temperature Measurement Procedure

Outlines the steps for measuring and recording the compressor discharge line temperature.

Discharge Temperature Checklists

Checklist for High Discharge Temperature

Identifies common causes for elevated discharge temperatures.

Checklist for Low Discharge Temperature

Identifies common causes for low discharge temperatures.

Suction Temperature Analysis

Suction Temperature Analysis Procedure

Explains how to analyze suction temperature drops throughout the freeze cycle.

Suction Temperature Comparison

Comparing Suction Temperatures to Published Data

Guides on comparing actual suction temperatures with published data for diagnosis.

Refrigeration Component Diagnostic Chart

Using the Refrigeration Diagnostic Chart

Explains how to use the chart to identify refrigeration problems by comparing findings.

Interpreting Diagnostic Chart Results

Details how to interpret the results from the diagnostic chart to pinpoint issues.

Component Check Procedures

Main Fuse Testing Procedure

Provides steps for testing the main fuse using an ohmmeter.

Bin Switch Function and Checks

Bin Switch Function and Operational Checks

Explains the bin switch functions and how to perform operational checks.

Bin Switch Removal

Bin Switch Removal Procedure

Step-by-step instructions for removing the bin switch from the ice machine.

Diagnosing Compressor Components

Diagnosing Compressor Start Components

Guides on checking compressor start components like capacitors and relays.

Toggle Switch Operation

ON/OFF/WASH Toggle Switch Testing

Details the procedure for testing the ON/OFF/WASH toggle switch using an ohmmeter.

Ice Thickness Probe Operation

Ice Thickness Probe Operation and Features

Explains how the ice thickness probe works and its associated features like freeze time lock-in.

Ice Thickness Check Procedure

Ice Thickness Check and Adjustment Procedure

Outlines the process for checking and adjusting the ice thickness probe.

Compressor Electrical Diagnostics

Checking Compressor Resistance Values

Provides steps for measuring compressor winding resistance to diagnose electrical issues.

Fan Cycle Control

Fan Cycle Control Specifications and Testing

Details the specifications and testing procedure for the fan cycle control.

High Pressure Cutout (HPCO) Control

HPCO Control Specifications and Testing

Explains the HPCO control's function, specifications, and testing methods.

Q270 Condenser Fan Motor Replacement

Accessing the Condenser Fan Motor

Provides instructions on how to access the condenser fan motor for replacement or cleaning.

Operational Charts

Cycle Times, Ice Production, and Temperature Charts

Introduces charts used to verify correct ice machine operation based on various conditions.

Diagrams

Electrical Wiring Diagrams

Introduces the electrical wiring diagrams for servicing the ice machine.

Wiring Diagram Symbol Legend

Explains the meaning of symbols used in the wiring diagrams.

Electronic Control Boards

Electronic Control Board Layout

Shows the layout and connections of the electronic control board.

Tubing Schematic

Refrigerant Tubing Schematic

Illustrates the refrigerant flow path and component connections in the system.

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